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trail 90 rebuild

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Old 03-18-2008, 08:06 AM
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Default trail 90 rebuild

So I got this mid 70's ish Honda trail 90 from my grandpa... this is what it look liked when I picked it up.


He had all the parts for it in a big bucket so I started to put it together with my friends and now this is what it looks like.



Here is a couple more pics of misc stuff.



After all that work is still didn't run so I decided to play with it some more. I started to rebuild the carb but after opening it up I realized it wasn't the stock carb, or even a Honda carb! So after some research I bought a new carb. The one I bought is a 22mm vs the stock one is 19mm

After riding my uncles i decided that it wasn't fast enough for me to drive it to work so I started to order a few more things. Below is the pictures of a new camshaft, and piston. Now I'm not sure on the exact numbers but the cam has only .5mm of lift but alot more duration. The piston is 54mm vs. 50mm with alot higher compression.


Thanks for looking and alot more too come. Next will be the machining of the block and the head gets clean!
Old 03-18-2008, 10:39 AM
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Default Re: trail 90 rebuild (994door)

Cool.

Get it so it uses all of that 80mph speedo!
Old 03-18-2008, 12:01 PM
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can't wait till you get it going tj!
Old 03-18-2008, 06:35 PM
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Default Re: (Mugen112)

I love getting free bikes from relatives. Grandpa gave me his '78 Moto Guzzi T3. Rock on looks like a fun play toy.
Old 03-18-2008, 11:20 PM
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Default Re: trail 90 rebuild (994door)

I had a 1970 CT90 back around 1998-99 that I bought from a freind who had acquired both it and its twin CT110 from an estate sale. 'Twas a nifty little dual-sport scooter. It had a lot of clever design features that made it more suitable for general trail riding and hunting-type use than an XR or XL.

Yours appears to have the '70 plastics, but the speedo unit is of a different vintage.

A word of advice: these bikes are not meant to run without a battery. I had a lot of nagging electrical issues with mine that resulted from it without a battery installed for extended periods.
Old 03-19-2008, 04:58 AM
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Default Re: trail 90 rebuild (Targa250R)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Targa250R &raquo;</TD></TR><TR><TD CLASS="quote">
A word of advice: these bikes are not meant to run without a battery. I had a lot of nagging electrical issues with mine that resulted from it without a battery installed for extended periods.</TD></TR></TABLE>
thanks pics of a sorta clean head possibly today
Old 03-19-2008, 04:44 PM
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Default Re: trail 90 rebuild (994door)

hoping that someone can help me, I bought a oem brake cable for the 90 but there is no stoplight switch on it. Any body have this problem?
Old 03-23-2008, 08:52 AM
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Default Re: trail 90 rebuild (994door)

looks good in for teh results
Old 07-30-2008, 04:24 PM
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Default Re: trail 90 rebuild (bigluelok)

old thread, i know. but im gonna pick one of these up soon!

in for more!
Old 07-30-2008, 07:32 PM
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Sweet...free bike means oppoprtunity to learn how to take things apart.

GL.
Old 08-03-2008, 11:01 AM
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Default Re: (Numba1 B Series)

post more pictures and progress. Wanna seeee!!
Old 06-28-2010, 03:03 PM
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Default Re: trail 90 rebuild

hey i was wondering if you could let me know what new parts you put on to get a higher top speed and what not. i have a 1969 honda trail 90 and want it to go faster! if you could help me out thatd be great. email me at josephmanbeast@aol.com, Thanks alot.
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