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Plastic repair - any tips?

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Old 08-07-2008, 07:30 AM
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Default Plastic repair - any tips?

So I'm finally getting around to sanding out the scratches in my tail and right fairing. I bought the bike after it had been dropped, and just never got around to fixing the plastics.

Basically, there's some deep scratches that I'm going to try to sand down, fill with plastic filler, and then rattle can. I don't expect it to look great - but hope that it's an improvement.

Anyone do this? Tips?

Basically what I'm planning on doing is
- Sand
- Filler
- Wetsand
- 2-3 very thin coats base
- Wetsand
- 2-3 very thin coats base
- Wetsand
- clear
- Wetsand
Old 08-07-2008, 07:49 AM
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Default Re: Plastic repair - any tips? (iLude)

Good subject... in for answers.

Anyone have experience with plastics welding?
Old 08-07-2008, 08:16 AM
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Default Re: Plastic repair - any tips? (iLude)

is it just scratches or is it cracks?
Old 08-07-2008, 08:21 AM
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Default Re: Plastic repair - any tips? (danteisme)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by danteisme &raquo;</TD></TR><TR><TD CLASS="quote">is it just scratches or is it cracks?</TD></TR></TABLE>

Just scratches.



Previous owner dropped it at low speed, it slid into a curb and smacked the tail
Old 08-07-2008, 08:29 AM
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Default

looks pretty easy. plastic filler or bondo will work. as with any DIY paint job, be patient.

make sure you sand over the part being filled with some 400 or 220 grit before filling.
Old 08-07-2008, 10:09 AM
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Default Re: (bad-monkey)

You're going to want to sand with 80 grit or less before filling with plastic filler such as bondo (crap IMHO). Let that setup and shape with 80 grit. Prime with a filler primer and paint.

Are you going to rattle can it? I tried rattle can and did not like it and went with automotive urethane. I used an epoxy primer and did not need adhesion promoter on the plastic like you may with a spray can primer.

As for plastic welding, I hear that's the only way to repair ABS plastic.
Old 08-07-2008, 10:55 AM
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Default Re: (Jasper_db1)

hey duy... did you need flex aditive for that paint?
Old 08-07-2008, 12:12 PM
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Default Re: Plastic repair - any tips? (iLude)

Let me see if I can try to clear up some confusion in here.

Ok, to start if all you have is scratches then sand the area WELL with 80-180 grit. If all you have is light scratches (which it appears) get some evercoat metal glaze. Its a thin filler that will sand super easy. you can get it in small tubes or quarts. I believe the qt is around $20 something with the activator.

If your painting a fresh brand new part, lay adhesion promoter over the well scuffed area. Epoxy primer is nice as well since it is a great adhesion promoter (practically) itself but is not really needed. Once you get the area all filled and what not, sand the filler with 220-320 grit. Scuff the area around it and spray some primer surfacer. These are the high build primers. Follow this up with sanding with 400-600+ wet (I use 600...some co-workers like 400 and 800). Your surface is now ready for paint.

If you need sealer, spray it then spray the base. No sanding needed in between unless you get some dirt etc etc.- Note you only need sealer if your substrate and your base color are way off...i.e. black primer painting the bike white or yellow. This is to aid in basecoat coverage

After that is all taken care of and your ready to shoot the base, spray it in full even strokes. Do not try to get coverage on the first run...nor the second run. You will usually need 3+ coats (some colors take alot more) example dodge pr4 (red) covers suppper quick while saturn red (forget code) does not cover worth ****. There is no need to sand the base coat, again unless you have flaws such as dirt.

Edit: about the flex additive...motorcycle plastics are sturdy they do not really flex as much as a car bumper at all. IMO it is not worth the extra cost. I know someone will disagree with me on this but it has been found that most flex agents only allow the part to flex any degree past normal for 90 days. If its going to flex and crack...it will crack regardless
Old 08-07-2008, 12:15 PM
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Default Re: Plastic repair - any tips? (swappedcx)

Great info, thanks!

Does orange peel show up in the base, or clear?
Old 08-07-2008, 12:24 PM
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Default Re: Plastic repair - any tips? (iLude)

"orange peel" is exactly what it sounds like. It looks like the textured surface of a orange. You CAN get that effect in the basecoat from laying it on way too heavy but 99.9% of the time that is not the case. But other issues come with that as well, if you lay the base on too heavy on a metallic paint it will look blotchy as the metallics are pooling up in spots.
In the clear is what it is usually referred to, and this comes from alot of things, the gun used, the air pressure, the wrong temp activator used in the clear, going to heavy, going to light etc etc. But all of this can easy be fixed in the clear with wet sanding and buffing.

When I paint, its wet on wet. Spray the sealer, let it flash, spray the base...let it flash, spray the clear. If there are flaws (i.e orange peel, dirt in the clear) then you finally sand and buff
Old 08-07-2008, 12:34 PM
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Default Re: Plastic repair - any tips? (swappedcx)

Sweet, thanks
Old 08-07-2008, 02:32 PM
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Default Re: (MSchu)

I'm using a two component urethane now. No flex additive required.
Old 08-07-2008, 04:22 PM
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Default Re: Plastic repair - any tips? (iLude)

Eric, post a step by step when you do this, I wanna try
Old 08-07-2008, 04:36 PM
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Default Re: Plastic repair - any tips? (MSchu)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by MSchu &raquo;</TD></TR><TR><TD CLASS="quote">Anyone have experience with plastics welding? </TD></TR></TABLE>

Yeah, I have a bit, what do you want to know?
Old 08-07-2008, 05:08 PM
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Default Re: Plastic repair - any tips? (...rohit)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by ...rohit &raquo;</TD></TR><TR><TD CLASS="quote">Eric, post a step by step when you do this, I wanna try </TD></TR></TABLE>

Dammit, I knew I should have taken pictures!

I'm doing it right now. So far its going pretty well... I'll post after pictures and how I did it. But I'm pretty much following what swappedcx said
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