gsr build dropped a valve (opinions? )
#1
gsr build dropped a valve (opinions? )
Hey h-t! I recenty finally finished my gsr build into my 97 ek civic.
5k km later it has droped a valve on cylinder 3 taking out everything in its path.
It had..
Mahle 81.5 pistons
golden eagle rods
comp cams stage 3
comp springs and retainers
Race bearings
limiter was about 8800-9k
This was safe with the build and told so?
What's a common failure problems? is this from machine shop installment error?
-the retainer was no longer seated
-shows a TDC with the belt
-found a green tiny gasket beside the spring on that cyl
Mahle 81.5 pistons
golden eagle rods
comp cams stage 3
comp springs and retainers
Race bearings
limiter was about 8800-9k
This was safe with the build and told so?
What's a common failure problems? is this from machine shop installment error?
-the retainer was no longer seated
-shows a TDC with the belt
-found a green tiny gasket beside the spring on that cyl
Last edited by dupes4lyfe; 04-24-2017 at 07:30 PM. Reason: adding
#2
Honda-Tech Member
Re: gsr build dropped a valve (opinions? )
Green tiny gasket sounds like a valvestem seal being smashed. Was retainer to valvestem seal clearance verified? Piston to valve and valve to valve clearance verified?
carefully look for any signs of abnormal contact during disassembly. Sounds like something touched. Check all the valvestem seals and bottoms of retainers.
carefully look for any signs of abnormal contact during disassembly. Sounds like something touched. Check all the valvestem seals and bottoms of retainers.
#4
Re: gsr build dropped a valve (opinions? )
It was built by a machine shop, I had a local honda builder do the swap for me about 2 years ago.
he had too take off the head to upgrade for titanium retainers and dual springs.. I can't verify if he actually measured. Says he did.
I will be inspecting the head more or getting a look from a machine shop sometime soon.
the spring is still fine,
the retainer was just found jammed in the rocker arm with a hole (as in picture) no cracks
he had too take off the head to upgrade for titanium retainers and dual springs.. I can't verify if he actually measured. Says he did.
I will be inspecting the head more or getting a look from a machine shop sometime soon.
the spring is still fine,
the retainer was just found jammed in the rocker arm with a hole (as in picture) no cracks
#5
Honda-Tech Member
Re: gsr build dropped a valve (opinions? )
Something was recently brought to my attention during the build process of my cylinder head. In some cases the lift on the center lobe of the cam is too high when the engine is not in vtec allowing the center rocker arm to contact the valve spring retainers. This was something i never thought about because up until this point i have used honda OEM cams. I was informed by the guy assembling my cylinder head that when a high lift cam is used he always checks the clearance to make sure nothing is going to touch and cause a failure. I can't say thats what caused this to happen or would cause this to happen but anything is possible.
#6
Re: gsr build dropped a valve (opinions? )
Something was recently brought to my attention during the build process of my cylinder head. In some cases the lift on the center lobe of the cam is too high when the engine is not in vtec allowing the center rocker arm to contact the valve spring retainers. This was something i never thought about because up until this point i have used honda OEM cams. I was informed by the guy assembling my cylinder head that when a high lift cam is used he always checks the clearance to make sure nothing is going to touch and cause a failure. I can't say thats what caused this to happen or would cause this to happen but anything is possible.
the center rocker arm was dinging the retainers, after a while that 1 let go and ducked through.
every exhaust side retainer has little scratches
#7
Re: gsr build dropped a valve (opinions? )
I've had the same thing happen to my ITR last year, a Crower titanium retainer failure where it lost alot of material and ended up lodged between my valve springs but I'm lucky my valve didn't drop all the way down and destroy my engine. The only damage was to the tip of the valve stem and causing my valve lash to be off by a bit. I've learned that titanium retainers aren't meant for daily driving and require inspections every few thousand miles.
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#8
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Re: gsr build dropped a valve (opinions? )
I've had the same thing happen to my ITR last year, a Crower titanium retainer failure where it lost alot of material and ended up lodged between my valve springs but I'm lucky my valve didn't drop all the way down and destroy my engine. The only damage was to the tip of the valve stem and causing my valve lash to be off by a bit. I've learned that titanium retainers aren't meant for daily driving and require inspections every few thousand miles.
Not saying this was your problem here Lsvtecy, but 9 times out of 10 when I see a titanium retainer fail it is because of this.
#9
Re: gsr build dropped a valve (opinions? )
The biggest single problem I see with titanium retainers is that they require a line to line fit or slightly tighter (.005-.002 or so) on the valve spring. If any space/slop exists on the retainer to spring engagement, it will fail exactly like this where material is essentially ground off the steps on the retainer. It literally has to "snap" into the spring. I feel like some retainer manufactures kind of gloss over this and don't stress its importance or don't mention it at all unfortunately.
Not saying this was your problem here Lsvtecy, but 9 times out of 10 when I see a titanium retainer fail it is because of this.
Not saying this was your problem here Lsvtecy, but 9 times out of 10 when I see a titanium retainer fail it is because of this.
looks like comp cams valvetrain shouldn't be used xD (machine shop supplied parts) I know better now.
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