Ok lets start with basics!
HID or High intesnity discharge are the new "IT", or at least that's what i think. But my moto is do it right or dont do it all. I mean dont get me wrong, i went through the same " plug and play kit" phase and the money i spent on it didnt justify the quality!
So there i was driving my 99 civic Si with H4 Phillips kit from http://www.xenondepot.com, which was top notch!
Anyways lets get down to it
Number 1: what you need is 2 Bi-xenon projectors(Hella, Bosch, or whichever kind you have) 2 ballasts, and 2 4100k OEM bulbs( I suggest 4100-4300k, because it IS the brightest bulb out there and im sure you want the quality)

Ok so you go your stuff, now you need a couple of headlights! You can get them either used or through honda dealership, but im sure they will charge you an arm and a leg, so just try to find a used set!
They way i deciced to mount the projector is this: I tried to push it as much IN as possible so it wouldnt be sticking out, well in order to do this, i had to start drilling across the bulb holder like this


After i was done with that, i obvisouly had to clean out the hole where projector would go and it came out like this



Ok after i was done with that i had to mark where the so called LEGS of the projector would go, here is what i mean by legs

after i finished marking, i cut the spots on the headlights and it looked like this after i was done

Now the projector goes in perfectly!

So after i was done with that, i plug the projector into the headlight and from the back of the headlights marked the spots where i would drill



Here is where it gets complicated! and i dont have pictures either!
Basically you drill through and using bolts and nuts to hold it in place, now you WILL have to cut this part of the headlight or your HIGH beams wont work, becuz the selenoid wont be able to move becuz of the headlight blocking it!
[img]
Thank god i DID take pictures of the mounting brackets that i did
here they are!
I used JB Weld to hold the to the headlights, and also threaded them so i can use a bolt to hold the projector
[img]
[img]

Ok now that we took care of the projector, we gotta start worrying about the SHROUD!!!! Which was nightmare, becus it required more cutting and sanding down the headlights HOLE

This is the shroud that was made by my friend using a CNC machine
Here is the blue print for it, meaning if you print this and go to ANY shop with a CNC machine and they cut the shrouds from aluminum it will 100% FIT HELLA BI-XENON projectors from AUDI A6/RS6
Blueprint

Shrouds!


Now after i put the shrouds on the projectors, i had to measure how much MORE to do i have to sand it down in order to make it fit, and after sanding it down, projector WITH a shroud went it perfectly


After that was done, i had to test to make sure there is no glare or anything like that



and Output across the street


Well then i did the same thing on the other headlights, used silicone so reseal the headlights and of course lots of silicone on the back of the projector


After everything was done, this is what it looked lik
https://honda-tech.com/zerothread?id=806827


PS Im sure i missed a lot of stuff, and probably wrote some half assed write up, but i tried my best, so dont get pissed of and feel free to ask me anything, pm anytime or just email
afedor@rogers.com
Also dont forget http://www.hidforum.com


Pix on a car












Modified by Denis Si at 4:27 AM 3/22/2004

 

WOW Truly awesome!

this thread should be stickied!!

This pic is brought to you curtousy of CIVIC dude, since im holding the power wire and ground

 

nice write-up

 

Sweet. That looks awesome

 

nicee......any idea about how much it would cost to CNC something like that???

 

damn looks better then mines! ill look for some pics.

 

no more then 40-50$

 

got them!



when they are on






https://honda-tech.com/zerothread?id=806773

 

Bro your retro is sick too
The only thing is that i dont like the output of those projectors, kinda weak or at least it looks that way
Come on we need some pix of the light on the wall

 

Good work man!!, Ive been looking for a step by step way to retrofit 99-00 civic headlights for awhile now, im now subscribing to this thread for future refrence thnx

 

nice write up man, really good clean job.

 

Very clean retorfit Denis!

For people who is too lazy to make a perfet circular hole for the projector and no hook ups to the CNC machine. Do what I do. :D
https://honda-tech.com/zerothread?id=796051

 

cleanest retrofit ive seen yet
much props
how much would you charge to do my ctr headlights?

 

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by diearzte2 &raquo;</TD></TR><TR><TD CLASS="quote">Sweet. That looks awesome</TD></TR></TABLE>

Agreed, great diy and the beam is right on.

 

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Denis Si &raquo;</TD></TR><TR><TD CLASS="quote">They way i deciced to mount the projector is this: I tried to push it as much IN as possible so it wouldnt be sticking out...</TD></TR></TABLE>

I would have done the opposite (in fact I actualy did the opposite on my retrofit). Meaning, i'd try to push it as far out to prevent any light coming out from the projector to be bounced of the OEM reflector. Which would disperse the beam pattern and ruin the sharpness of the projector lens beam to begin with..

But judging from your pictures, it looks like any secondary light reflection is not really a major issue. The CNC shield is nice too.

Good job.

 

looks really good, what i would like to know is if you stuck them to the back of the headlight housing, how in the world are you able to aim them? or did they just somehow end up at the right height?

 

dope, those are ******* bright as crap

 

nice write up. so did you get those HID's off of anothe car? if so what car?

 

man that is nice, hella bright too...very cool

 

 

that is some tizight shiet YO!!! good job.. you should make a kit or somthing and start a biziness....

 

Thanx guys! Appreciate all the good comments! Yea AIMing is a BIG concern if you do it my way, bit as i said as long as you can nail it perfectly to the output is parralel to the ground, aiming is easy with just adjustin the headlight screws

If any1 had any question,s feel free to ask!
Btw i bought my projectors and bulbs from Deepak Manuel on ebay, very goos seller and top notch stuff! I got Audi A6/RS6 Hella BI-xenons ECE

 

I'm jealous

 

while its brighter do u think that the light area is constricted at all? it seems that the beam doesnt spread as much

 

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Emerika &raquo;</TD></TR><TR><TD CLASS="quote">I'm jealous </TD></TR></TABLE>

Me too! That's awesome!