Honda Civic / Del Sol (1992 - 2000) EG/EH/EJ/EK/EM1 Discussion

Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

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Old Jul 30, 2017 | 09:28 AM
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Default Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

How do I get these broken off bolts out? This work is being done curbside. I am not sure if I will have much success with a drill since I can not really get myself lined up well to do this because of clearance.

The highest I can go is with my 4 ton jack.

Car : 1997 Honda Civic LX

Where do I get the replacement bolts when I get this out?



Last edited by lindylex; Jul 30, 2017 at 09:45 AM.
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Old Jul 30, 2017 | 12:24 PM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

Patience, drill stud removal tool, and plenty of beer and swearing
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Old Jul 30, 2017 | 06:49 PM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

Drill
retap
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Old Jul 30, 2017 | 07:41 PM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

Originally Posted by tony_2018
Patience, drill stud removal tool, and plenty of beer and swearing
tony_2018 and civic402lx, should I use left hand drill bits?
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Old Jul 30, 2017 | 09:34 PM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

The best options I can think of all involve MIG welding, oxygen torching, and/or drilling. If you don't have access/clearance for any of that, take the car to somewhere where you do.

If you're going to drill it with the intention of trying to get an extractor in there, I would say definitely use a left handed drill bit. There's a reason extractor sets generally come bundled with left-handed bits. Many times the left handed bit will catch it just right and spin out the broken stud without ever even having the touch the extractor... always a great feeling.

However, if you're going to drill it completely out with the intention of retapping it, I suggest using titanium nitride or (better yet) cobalt drill bit(s), either right or left handed. Individual cobalt bits of varying sizes are only like $5-10 a piece down at the local Ace hardware or whatever. Start with a smaller bit roughly half the size of the final size you need, then bump up to the larger bit once the first bit is through. I wanna say those bolts are probably 10x1.25 off the top of my head, which means you'll want an 11/32" bit for your final cut, then try to carefully thread in a 10x1.25 tap into the hole you just made and hope you can preserve the original threads.

Whatever you do, though, be careful not spin those welded-on nuts on the backside of the frame you're drilling into... if you do that, then... did i mention a MIG welder would come in handy?
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Old Jul 30, 2017 | 10:04 PM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

Why do the work on the roadside ??? A sway bar is NOT a necessary/required device to drive the car. I suggest you get the car to a safer and more user friendly location before you dive into this repair.
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Old Jul 30, 2017 | 10:18 PM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

Originally Posted by JRCivic1
Why do the work on the roadside ??? A sway bar is NOT a necessary/required device to drive the car. I suggest you get the car to a safer and more user friendly location before you dive into this repair.
Yea, just remove the swaybar completely, throw it in the trunk and drive to wherever you need. Hell, my 93 DX Coupe didn't even come with a swaybar
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Old Jul 31, 2017 | 09:15 AM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

Originally Posted by fragmare
I wanna say those bolts are probably 10x1.25 off the top of my head
They're 8x1.25
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Old Aug 1, 2017 | 05:16 AM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

When using bolt freeze to help get a stuck bolt loose, does it weaken the integrity of the bolt and risk the bolt breaking more easily?
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Old Aug 1, 2017 | 08:13 PM
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Default Re: Broken Bolts That Hold Sway Bar Bushing Now What? 1997 Honda Civic

Originally Posted by Delicieuxz
When using bolt freeze to help get a stuck bolt loose, does it weaken the integrity of the bolt and risk the bolt breaking more easily?
Thanks. OP will need to use a 17/64" bit for the final cut, then.
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