Honda Civic / Del Sol (1992 - 2000) EG/EH/EJ/EK/EM1 Discussion

00 civic dx - cotter pin for ball joint nut keeps breaking

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Old Sep 19, 2016 | 01:36 PM
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Sarah Garcia's Avatar
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Default 00 civic dx - cotter pin for ball joint nut keeps breaking

on my 2000 honda civic DX my coter pin keeps breaking which causes my nut to loosen and come off and im tired of my A-arm dislodging what can i use that is strong enough to keep from breaking
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Old Sep 19, 2016 | 01:46 PM
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Default re: 00 civic dx - cotter pin for ball joint nut keeps breaking

This is a little difficult to believe.

If the tapered surfaces of the stud and the hole in the arm are in good condition and the nut is tightened properly, it's not going to come off-- with or without the pin in place. The pin is just an extra measure of safety.
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Old Sep 19, 2016 | 03:21 PM
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Default re: 00 civic dx - cotter pin for ball joint nut keeps breaking

Got to agree with the above^^^ also that has got to be the cheapest cotter pin I have ever heard of, 94
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Old Sep 19, 2016 | 04:17 PM
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Default re: 00 civic dx - cotter pin for ball joint nut keeps breaking

I buy cheap cotter pins, as long as the nut is tighten properly than it should not back out nor break the pin.
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Old Sep 19, 2016 | 06:06 PM
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Default re: 00 civic dx - cotter pin for ball joint nut keeps breaking

Sometimes I see people torque a ball joint nut to spec and then back it off to line the cotter pin up. If that is what you're doing, don't do that as it basically means resetting the nut to zero torque as soon as you back it off a bit.

You should always keep tightening if you need to rotate the castle nut to line up the cotter pin with a slot.
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Old Sep 21, 2016 | 06:30 AM
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Default re: 00 civic dx - cotter pin for ball joint nut keeps breaking

Originally Posted by Sarah Garcia
on my 2000 honda civic DX my coter pin keeps breaking which causes my nut to loosen and come off and im tired of my A-arm dislodging what can i use that is strong enough to keep from breaking
Post pics.

Is the car's front suspension modified or bone stock?
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Old Sep 21, 2016 | 08:58 AM
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Default Re: 00 civic dx - cotter pin for ball joint nut keeps breaking

Thread locker on the castle nut.

Other possible explanation is that the ball joint is not properly seated or installed, or the incorrect ball joint is being used
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Old Sep 21, 2016 | 09:09 AM
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Default Re: 00 civic dx - cotter pin for ball joint nut keeps breaking

As others have said i think there's something else going on here. Are you sure the ball joint threads aren't stripped causing the ball joint to slip out of the nut, shearing the cotter pin, and ultimately allowing the balljoint to come out of the spindle?
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