Tutorial: How To Crimp Injector Pins using a "W" type crimper

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Old Jan 18, 2012 | 01:19 PM
  #1  
KStuned's Avatar
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From: Northwest Tri Cities Kennewick, WA, USA
Default Tutorial: How To Crimp Injector Pins using a "W" type crimper

Changing injectors is really an easy task but when you have to change connectors all of a sudden people hesitate to buy a set. "Should I get pigtails or pins?" That's always the next question. Since most guys don't have and have never used a "W" type crimper, they have to solder on pigtails.

Crimping your own pins using a "W" type crimper is easy to do, if you have the right tool. And we're now including a crimper tool with every set of Injector Dynamics injectors purchased from KStuned.com so you won't ever have to solder pigtails again.

• Crimping injector pins is easy and there’s no cleaner method.
• Crimping your own pins eliminates the need to solder pigtails.


The crimpers that we include can crimp any “W” type pin including weatherpack. It’s a great addition to anyone’s toolbox. Below you’ll find a step-by-step tutorial on how to crimp injector pins using our supplied crimper.

The link to the original source is: http://www.kstuned.com/articles/how-...ctor-pins.html




Step 1: Cut off your OE injector connector.


Step 2: Slide on the seals.
* Make sure the small end of the seal faces the injector pin (see picture).


Step 3: Strip the end of the wire back.

Step 4: Insert the wire into the pin and crimp the pin around the wire as shown
*Make sure the open end of the pin faces the “W” part of the crimper (see picture)




Step 5: Slide the seal down into the end of the pin and crimp the pin around the seal using the round part of the crimper (see picture)


Step 6: Now just plug the pin into the back of the injector connector and you're done!
*See picture for how the crimped pin should look.


Step 7: Go faster and idle better than your friends that have big, stupid injectors.
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Old Jan 18, 2012 | 01:27 PM
  #2  
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Nice!
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Old Jan 18, 2012 | 01:41 PM
  #3  
m3tech95's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

very good write up!
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Old Jan 18, 2012 | 03:16 PM
  #4  
TexasRoller's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Any resources to find these pins please?
are theses the same pins found in the ecu harness plugs?
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Old Jan 18, 2012 | 04:53 PM
  #5  
KStuned's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Chasebays
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Old Jan 18, 2012 | 06:19 PM
  #6  
turbociv910's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

I love those W's. I use them for everything that requires crimping either joining 2 wires or using pins as pictured.

Thumbs up!
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Old Jan 18, 2012 | 10:46 PM
  #7  
Divers's Avatar
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From: Pasco, WA
Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Who else includes the crimping tool for free to do the job right? Injector Dynamics from Kaizenspeed is a no-brainer
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Old Feb 17, 2012 | 07:27 PM
  #8  
ek9phantom's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

awesome im gonna do my injectors on sunday id2000 ...anyone know were i can get a w crimp tool
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Old Feb 19, 2012 | 09:21 AM
  #9  
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Good stuff!

I just soldered and heatshrunk mine when i used new clips. If i decide to change in the future, im going to look into this.
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Old Jun 27, 2012 | 05:37 AM
  #10  
twkdCD595's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Would you all offer the crimper seperately? PM'd.
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Old Jun 27, 2012 | 06:23 AM
  #11  
tony1's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

KS should be able to help there.

These can be purchased elsewhere as well (not to take a sale, just want to help!)

There are part numbers and a link in our instructions.

http://www.injectordynamics.com/IDInstructions.html
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Old Jun 27, 2012 | 07:02 AM
  #12  
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Tony is right. Im an idiot.

Last edited by Muckman; Jun 27, 2012 at 09:52 AM.
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Old Jun 27, 2012 | 07:04 AM
  #13  
tony1's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Which Deutsch connectors are like that? The DT, DTP, and DTM are all push to seat, not pull to seat.
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Old Jun 27, 2012 | 08:25 AM
  #14  
twkdCD595's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

Thank you Tony for the heads up, local ID dealer was also able to help me out point me in the right direction of it this morning.
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Old Jun 27, 2012 | 11:15 AM
  #15  
TKERacer619's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

I personally still solder them. In this situation I really doubt its necessary due to being sealed but it only takes a few moments once your done crimping to put some solder on them.

W crimps are very strong on their own.
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Old Jun 27, 2012 | 11:23 AM
  #16  
tony1's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

If it's crimped properly all the solder is going to do is make it fail prematurely at the end of the solder.
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Old Jun 27, 2012 | 11:37 AM
  #17  
TKERacer619's Avatar
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Default Re: Tutorial: How To Crimp Injector Pins using a "W" type crimper

If you leave flux on the copper sure, it will corrode the metal. If done properly there should be zero issue. Unless I am missing something.
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