4g63 custom intake and turbo manifold build thread

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Old Aug 17, 2011 | 07:37 PM
  #1  
Golfball's Avatar
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From: Edmond, OK
Default 4g63 custom intake and turbo manifold build thread

background.

new to the forum but not to cars or fabricating. Have only done steel and mostly industrial stainless steel up untill about 3 days ago.

welder i had been using was a pretty crappy diry cheap harbor freight tig welder but man i must say i was impressed how many projects i did with that thing.... here is an example of its weld.

(mind the tig welder i used to do this was less then 200 bucks brand new)

couple of projects i've made for my car.
down pipe

couple of boost pipes



heres how the engine bay looks currently


anyways... i FINALLLYYYYYY upgraded to a grown up welder.

syncrowave 200 in great shape


so here is the first welding i've ever done with aluminum... i have a lot to learn but i think im gonna pick it up quick.


so i figured why not do a trial by fire and build myself a sweet intake manifold for my go-fast car.

(sadly im pretty low on cash not after buying the welder so im doing a cheap version of a manifold, aka staring with a stock one)




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Old Aug 17, 2011 | 07:43 PM
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Golfball's Avatar
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Default Re: 4g63 custom intake and turbo manifold build thread

so started chopping it up and getting it ready...







then did a bit of cleaning up on the insides of the runners...

befor



after (for now, might do more later)



welp stay tuned. going to get the aluminum tomm i need to starte welding this sucker together.

not sure what trottle body i wanna use yet but i got time on that.
then after the intake mani im gonna build a ss top mount turbo manifold.
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Old Aug 17, 2011 | 08:17 PM
  #3  
russianvr4's Avatar
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Default Re: 4g63 custom intake and turbo manifold build thread

hell yeah buddy, about time you registered here and started posting
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Old Aug 18, 2011 | 09:48 PM
  #4  
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Default Re: 4g63 custom intake and turbo manifold build thread

yeah i know i have been slacking. had to wait till i got a good welder befor i jumped in.

got all my materials today so tomorrow its game time
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Old Aug 19, 2011 | 10:40 AM
  #5  
Golfball's Avatar
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Default Re: 4g63 custom intake and turbo manifold build thread

heres my materials.... i love aluminum...



and here's what im thinking...



should be just about 6 liters... any input befor i start building?
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