LS just rounded off two head bolts. now what?

Thread Tools
 
Search this Thread
 
Old Apr 26, 2011 | 12:10 AM
  #1  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default LS just rounded off two head bolts. now what?

Was just pulling the head off my spare b18b to put my other b16 head on and two stock head bolts turned into head circles... socket was flush, etc... pulled straight, loud pop then spin... looks like the previous owner over torqued the bolts...

I have a craftsman removal set but there isnt enough room to fit it over the bolt.

i need to get this done this week and i haven't a clue where to go now
Reply
Old Apr 26, 2011 | 04:32 AM
  #2  
Muckman's Avatar
Moderator in Chief
iTrader: (2)
 
Joined: Sep 2001
Posts: 9,506
Likes: 7
From: Buffalo, NY
Default Re: LS just rounded off two head bolts. now what?

Remove the rest of the head bolts and pull the head off. Hopefully the heads broke off giving you some of the stud to get at with large vise grips. If that doesnt work then you'll have to take it to a machine shop. That sucks man.
Reply
Old Apr 26, 2011 | 05:58 AM
  #3  
Fc_v8's Avatar
Honda-Tech Member
 
Joined: Nov 2008
Posts: 96
Likes: 0
From: TAMPA
Default Re: LS just rounded off two head bolts. now what?

Originally Posted by Muckman
Remove the rest of the head bolts and pull the head off. Hopefully the heads broke off giving you some of the stud to get at with large vise grips. If that doesnt work then you'll have to take it to a machine shop. That sucks man.
Im pretty sure he is saying he strip the bolts and not broken bolts.

Btw, yea that sucks man. i would say machine shope because there is to little room to use that tool. or maybe drill it out?
Reply
Old Apr 26, 2011 | 06:46 AM
  #4  
96 GSR-T's Avatar
Honda-Tech Member
 
Joined: Mar 2006
Posts: 6,381
Likes: 0
From: Newark, DE
Default Re: LS just rounded off two head bolts. now what?

damn that blows this is one of my fears, I would say weld another bolt to that bolt but I doubt you will be able to stick a mig in there to do it... looks like you will prob be taking a trip to the machine shop.
Reply
Old Apr 26, 2011 | 11:56 AM
  #5  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default Re: LS just rounded off two head bolts. now what?

I found ^this thing at sears called grip tite. Size of a normal socket bit has hardened steel teeth that engage only the flat side. Hopefully it works because there's 0 room.

If that fails I'll drop that cylinder to bdc and do the good ol socket and hammer trick to drop the valve closest to the bolt. That might give me enough room.

Head has bent valves and I only want the block.
Reply
Old Apr 26, 2011 | 11:59 AM
  #6  
2kdrift's Avatar
Honda-Tech Member
 
Joined: Aug 2007
Posts: 1,997
Likes: 9
From: Florida, usa
Default Re: LS just rounded off two head bolts. now what?

Originally Posted by wantboost
Was just pulling the head off my spare b18b to put my other b16 head on and two stock head bolts turned into head circles... socket was flush, etc... pulled straight, loud pop then spin... looks like the previous owner over torqued the bolts...

I have a craftsman removal set but there isnt enough room to fit it over the bolt.

i need to get this done this week and i haven't a clue where to go now

were u using 6 point socket?
Reply
Old Apr 26, 2011 | 12:54 PM
  #7  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default Re: LS just rounded off two head bolts. now what?

Yes. The head of the bolt literally turned to metal shavings.
Reply
Old Apr 26, 2011 | 12:57 PM
  #8  
2kdrift's Avatar
Honda-Tech Member
 
Joined: Aug 2007
Posts: 1,997
Likes: 9
From: Florida, usa
Default Re: LS just rounded off two head bolts. now what?

Originally Posted by wantboost
Yes. The head of the bolt literally turned to metal shavings.
easyout?
Reply
Old Apr 26, 2011 | 01:21 PM
  #9  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default Re: LS just rounded off two head bolts. now what?

Cant Easy out a bolt that big with that much torque on it. Not to mention we've broken easy outs on studs and I really dont feel like trying to drill a hole through a Honda headbolt.
Reply
Old Apr 26, 2011 | 03:22 PM
  #10  
welfarepc's Avatar
Honda-Tech Member
 
Joined: Dec 2006
Posts: 2,946
Likes: 1
Default Re: LS just rounded off two head bolts. now what?

Reply
Old Apr 26, 2011 | 03:42 PM
  #11  
viper_boy403's Avatar
Honda-Tech Member
iTrader: (1)
 
Joined: Apr 2007
Posts: 778
Likes: 0
From: McKinleyville, CA, USA
Default Re: LS just rounded off two head bolts. now what?

^^^^this

or take a 12 point and hammer it onto the head of the bolt. works for me occasionally :shrug
Reply
Old Apr 26, 2011 | 04:43 PM
  #12  
Rickcrx's Avatar
Honda-Tech Member
 
Joined: Dec 2003
Posts: 1,026
Likes: 0
From: Pittsburgh, PA, US
Default Re: LS just rounded off two head bolts. now what?

Originally Posted by welfarepc
+1. This should work, just make sure u use the most stock u can put in side of the bolts extractor and go to town.
Reply
Old Apr 26, 2011 | 05:12 PM
  #13  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default Re: LS just rounded off two head bolts. now what?

I have those already, not enough room to fit

tried the 12 point already... rounded off a craftsman socket.

bought the grip tite deal and shattered the socket.

whoever the **** had this motor last tightened the **** out of the stock head bolts
Reply
Old Apr 27, 2011 | 10:13 AM
  #14  
CleanLikeJdm's Avatar
Hype-R Stalker
 
Joined: Sep 2004
Posts: 4,757
Likes: 0
From: I like girls
Default Re: LS just rounded off two head bolts. now what?

Drill/grind off the bolt head if possible? Then just deal with the stud(s) once the head is off.
Reply
Old Apr 27, 2011 | 03:33 PM
  #15  
cruizinmax's Avatar
Honda-Tech Member
iTrader: (2)
 
Joined: Jul 2003
Posts: 1,105
Likes: 2
From: Springfield, MO
Default Re: LS just rounded off two head bolts. now what?

Originally Posted by wantboost
I have those already, not enough room to fit

tried the 12 point already... rounded off a craftsman socket.

bought the grip tite deal and shattered the socket.

whoever the **** had this motor last tightened the **** out of the stock head bolts
Sounds like a case of shitty sockets not fitting the bolt head tight enough. Head bolts are already 12 point aren't they? Why would you use a 6 point on it?
Reply
Old Apr 27, 2011 | 04:20 PM
  #16  
viper_boy403's Avatar
Honda-Tech Member
iTrader: (1)
 
Joined: Apr 2007
Posts: 778
Likes: 0
From: McKinleyville, CA, USA
Default Re: LS just rounded off two head bolts. now what?

head bolts are 6 point
Reply
Old Apr 27, 2011 | 06:38 PM
  #17  
ls_on_boost's Avatar
Honda-Tech Member
iTrader: (5)
 
Joined: Mar 2009
Posts: 984
Likes: 0
From: sunshine state
Default Re: LS just rounded off two head bolts. now what?

Originally Posted by CleanLikeJdm
Drill/grind off the bolt head if possible? Then just deal with the stud(s) once the head is off.
X2
Reply
Old Apr 27, 2011 | 06:51 PM
  #18  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default Re: LS just rounded off two head bolts. now what?

not shitty sockets, i have a full craftsman professional toolbox.

went to sears and bought another set of the extractors like posted above (that i already had) with a 1/2 extension in the end.... bolts are so over torqued that it literally ate the bolts....

im really out of patience with this ****... two bolts are stopping me from getting my car running..
Reply
Old Apr 28, 2011 | 04:50 AM
  #19  
BigMike0147's Avatar
Honda-Tech Member
 
Joined: Sep 2010
Posts: 525
Likes: 2
Default Re: LS just rounded off two head bolts. now what?

I hate when this kind of **** happens...

Good luck with fixing your problem! Persistance pays off!
Reply
Old Apr 28, 2011 | 07:19 AM
  #20  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default Re: LS just rounded off two head bolts. now what?

heh, well last night i destroyed two titanium coated drill bits trying to get the head off of just one bolt... even with cutting oil the drill bit turned bright orange!!!

No idea what stock honda head bolts are made out of but once you get about 4mm into the bolt it turns to tool steel.

im at a loss... other than taking a plasma cutter to the side of the head where the bolt passes through and just severing the whole thing...
Reply
Old Apr 28, 2011 | 07:48 AM
  #21  
96 GSR-T's Avatar
Honda-Tech Member
 
Joined: Mar 2006
Posts: 6,381
Likes: 0
From: Newark, DE
Default Re: LS just rounded off two head bolts. now what?

Not really sure what to tell you at this point, the only thing left is plasma like you mentioned or a really big bandsaw and just cut through the whole head above the deck lol Maybe plasma out around the bolt and then if there is enough bolt left weld a socket to it or just burn the top off.
Reply
Old Apr 28, 2011 | 07:53 AM
  #22  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default Re: LS just rounded off two head bolts. now what?

yea i mean, im out of ideas at this point...

the shop is 50 miles one way though, thats where all the heavy equipment is at.

A buddy has a plasma closer, we could just try to plasma enough of the bolt off to make it the same diameter as the shank of the bolt.

only problem is the motor is out of the van and with my back lifting the damn thing puts me back on bedrest all day.. fml
Reply
Old Apr 28, 2011 | 08:07 AM
  #23  
welfarepc's Avatar
Honda-Tech Member
 
Joined: Dec 2006
Posts: 2,946
Likes: 1
Default Re: LS just rounded off two head bolts. now what?

band saw the head in half.
Reply
Old Apr 28, 2011 | 04:52 PM
  #24  
wantboost's Avatar
Thread Starter
Who is Mr Robot?
iTrader: (2)
 
Joined: Jul 2004
Posts: 21,474
Likes: 10
From: ATL - Where the Pimps and Players dwell
Default Re: LS just rounded off two head bolts. now what?

we have a huge water cooled horizontal bandsaw we use at the machine shop for cutting billets but i dont think it can handle something this big
Reply
Old Apr 28, 2011 | 05:20 PM
  #25  
non-VTEC's Avatar
Honda-Tech Member
 
Joined: Jan 2000
Posts: 6,212
Likes: 2
From: Toronto, Canada
Default Re: LS just rounded off two head bolts. now what?

i had to drill out the head off one head bolt on a Toyota 2.4L which i rounded off by accident. it's not the same head bolt by any means as its an inverted 12point torx type bolt but the bolt material is probably close to the same.

my good friend was the drill doctor.....yes that is right.....the stupid tool you see on infomercials on tv....the problem is the bolts are very hard steel and it dulls the bit pretty fast. you need to sharpen the bit and run it on LOW speed with lube (oil) and it will cut thru. and make sure you are dead center before you start. and of course start off with a slightly smaller bit size and work your way up to the correct size.

it took me about 5-10min to drill the head off....once it finally cut thru is sounded like a gun shot when the head popped off from the amount of stretch on the bolt.

its a long process but at this point you have no other choice....

good luck.
Reply



All times are GMT -8. The time now is 05:44 PM.