my first fabrication (dsm)
i'm new at welding, i started welding about 3-4 months ago with no experienceat all before that.
i bought a ecnotic and started to mess around with steel and aluminium and decided to go ahead and use my car as a guinea pig lol.
At first i thought ss was easier than aluminium but my ss welds look like **** and i ususally have to go over the welds with just the torch to look better lol, any help would be appreciated.













i bought a ecnotic and started to mess around with steel and aluminium and decided to go ahead and use my car as a guinea pig lol.
At first i thought ss was easier than aluminium but my ss welds look like **** and i ususally have to go over the welds with just the torch to look better lol, any help would be appreciated.













Last edited by PhatS2000Turbo; Nov 23, 2009 at 12:40 PM.
Pics aren't close enough to really tell you anything. Is it backpurged, hows your penetration? Did you bevel the manifold, build it in a jig? Lots of things can mean good or bad. From a distance it looks acceptable, aside from some cold looking areas. Guess you'll find out when you run it.
it was welded on a jig and backpurged some of the welds i had to go over cause they didn't look that good, kind of a gray color and i'm gonna make sure i put some brackets holding the turbo i dont wanna lose it half way down the track lol.








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thanks. i find aluminium easier to weld then ss for some reason, if it's nice and clean. i alsohave a hard time getting color on my ss welds. ive been reading alot of other peoples posts and have been working on it, but they still come out like a gray color. i'm using #8 cup.
I like it! It's almost abstract art. 
How many non-professionals are as commited as you to fabrication?
Keep it up.
Walking the cup... http://www.weldingtipsandtricks.com/...g-the-cup.html
I've never done it though, nor am an expert, nor do I tig often. I think it's the pattern of laying the "coins". I think it's when you're rolling the cup on the rim, resulting in a staggered pattern. I guess, you get more coverage.

How many non-professionals are as commited as you to fabrication?
Keep it up.
Walking the cup... http://www.weldingtipsandtricks.com/...g-the-cup.html
I've never done it though, nor am an expert, nor do I tig often. I think it's the pattern of laying the "coins". I think it's when you're rolling the cup on the rim, resulting in a staggered pattern. I guess, you get more coverage.
Last edited by scartail; Nov 26, 2009 at 02:20 PM.
wow! that is nice, i can't do that, i need a steady hand to do that.i like when u get those kind of color : ) i'm gonna keep learning more, cause i wanna start doing a new manifold for my s2000.
i forsee those endtanks blowing up like ballons and eventually cracking, but a+ for doing all the work yourself and taking on that much of a project. how long did the manifold and intercooler take?
I would stay with the way you are welding now! sometimes you have to freehand but you will have alot more controll if you walk the cup. Especially when you are just learning. Looks damn good for first time man!
I really dont think those will blow up with 25psi or whatever inside. Its not like its holding 200psi or something.
Thats probably from a bad weld and pore design or something.
I think the end tanks on the intercooler will hold up just fine.
Just mt 2 cents.Anyways nice job.
I think the end tanks on the intercooler will hold up just fine.
Just mt 2 cents.Anyways nice job.
Last edited by Wheels 2; Dec 6, 2009 at 07:49 PM.




















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