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Cutting CAI

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Old Aug 9, 2002 | 07:38 PM
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Default Cutting CAI

I need to know how to cut my CAI. 1) What kind of saw and, 2) Where should the filter end up? Horizontal, vertical, left, right, where? Pics would be helpful.
gmoore
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Old Aug 9, 2002 | 07:50 PM
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Default Re: Cutting CAI (gmoore379)



Cut right around here. Basicly you want to cut it short enough that the filter will go on and not rub against the coolant overflow resivour.

Use a hacksaw, and then file the edges down till they are smooth.
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Old Aug 9, 2002 | 07:53 PM
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comptechgsr2000
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Default Re: Cutting CAI (gmoore379)

Go to the hardware store and purchase a pipe cutter if you want a nice clean cut.
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Old Aug 9, 2002 | 09:21 PM
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Default Re: Cutting CAI (StyleTEG)

Ok, thanks for the pic styleteg. What else do I need to undo besides that one bracket that holds the CAI to the engine bay? I dont have to remove the bumper do I?
gmoore
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Old Aug 9, 2002 | 10:56 PM
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Default Re: Cutting CAI (gmoore379)

You can take one of the hose clamps and put it around the intake pipe where you want to cut, and use it as a guide to make sure you get the cut going straight across the pipe (if you use a hacksaw).
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Old Aug 9, 2002 | 11:45 PM
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Default Re: Cutting CAI (PatrickGSR94)

um... maybe i missed sumthing... but why are u cutting ur cai to make it short ram? Worried bout hydrolockin or wat?

... confused
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Old Aug 10, 2002 | 01:49 AM
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Default Re: Cutting CAI (pdcdragon)

Bypass valve maybe?
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Old Aug 10, 2002 | 04:16 AM
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Default Re: Cutting CAI (ragejed)

He has a JRSC

Shortrams work much better with JRSC because of the pipe length, and the fact that the air is going to get blazing hot anyways.
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Old Aug 10, 2002 | 08:19 AM
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Default Re: Cutting CAI (StyleTEG)

Also, how am I going to keep the CAI secured once its cut? The current clamp will not be usable. Any ideas?
gmoore
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Old Aug 10, 2002 | 08:23 AM
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Default Re: Cutting CAI (gmoore379)

You can take a piece of thin metal, bend the end of it at a 90 deg. angle, and stick the end under the flange on the filter, so that the clamp holds it in tight. Then bend the rest of the metal piece so that it can attach to any nearby bolt.
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Old Aug 10, 2002 | 08:24 AM
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Default Re: Cutting CAI (gmoore379)

u dont need to, i'm running a short ram on my car with no mounting clamp it's fine, i need to make a heatshield tho the enginebay gets so damn hot. just tighten the collars properly.
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Old Aug 10, 2002 | 08:41 AM
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Default Re: Cutting CAI (LOwrestling2001)

wont it shake around too much if the pipe isn't bolted down somewhere?
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Old Aug 10, 2002 | 11:18 AM
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Default Re: Cutting CAI (inteGSR)

I'm thinkin it will also. DO I HAVE TO TAKE THE BUMPER OFF TO GET THE INTAKE OUT?
gmoore
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Old Aug 10, 2002 | 11:34 AM
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Default Re: Cutting CAI (gmoore379)

I'm thinkin it will also. DO I HAVE TO TAKE THE BUMPER OFF TO GET THE INTAKE OUT?
gmoore
Did you have to take it out to get it on?
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Old Aug 10, 2002 | 11:44 AM
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Default Re: Cutting CAI (jdmhatch)

I didnt install it. So I'm not sure.
gmoore
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Old Aug 10, 2002 | 07:26 PM
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Default Re: Cutting CAI (gmoore379)

Go to the hardware store and purchase a pipe cutter if you want a nice clean cut.
gmoore
You don't have to do that. Go to autozone if there is one by you, and rent one for free. You should be able to pull the cut off section out from the top after removing the bolt. If not, then you would have to open up the slash guard and take off the filter first and then pull it out.
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Old Aug 11, 2002 | 12:55 AM
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Default Re: Cutting CAI (4DoorLS)

no it wont shake too much as i said i'm running an AEM short ram on my car and the mounting bracket wont fit cuz of the TB position...so i just tighten the collars good and it dont shake...i need bigger intake piping tho ehhe.
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