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My project: 2005 Formula SAE Car Rebuild

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Old Feb 4, 2009 | 06:18 PM
  #1  
djphonics's Avatar
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From: Portland, OR, USA
Default My project: 2005 Formula SAE Car Rebuild

I figured I'd make a thread about this to hopefully get me more motivated to finish up this project . Anyway, a little background: I am an alumni of the oregon state university Formula SAE team. I was on the team for a few years and served as Engine team captain in 2005. I've since graduated and the car from 2005 has been through one competition, and has been used for the past 3 years as a training car. It's also been in a somewhat of a wreck, but was repaired to driving condition.

At the end of last year, the motor and ECU was pulled out of this car and was put into storage. I was fortunate enough to get the chance to buy the car (minus engine and ECU) and probably 95% of the parts by donating money to the team. I jumped on the deal and I'm now going to start to restore the car to driving (and beautiful) condition. This particular car was powered by a 599cc Kawasaki ZX-6R motor, so sourcing a decent engine will be of primary concern.

The first plan for me is to strip the car down to bare frame and strip and re-paint (or powder coat) the frame and all A-arms. This will give me a chance to repair a couple of frame dings still remaining from the crash. OK, so now for the pics.

Here's what I have:

The chassis:


Boxes O Parts :D :


Frame Rear View:



And for reference, here is what the car looked like when it was done and brand new back in 2005 (before sponsor decals were applied):


As I said, my plan is to make this car drive again. I am going to continue to run the car on the OEM :D Haltech engine management system and the 20mm intake restrictor. My reason for this is so that I can easily get the car tech'd for SCA autocross events as an FSAE class vehicle. I know a lot of you are gonna say "oh just run it on carbs or stock EFI and make more power", but honestly it's not a big deal. These cars are fun as **** to drive even with the restrictor. This particular car made almost 80hp on the restrictor. Well, that's all for now. Thanks for looking.
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Old Feb 4, 2009 | 08:19 PM
  #2  
jaykun's Avatar
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Default Re: My project: 2005 Formula SAE Car Rebuild

cool!!!!!!!!!!!!!!!!!!!!
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Old Feb 4, 2009 | 09:34 PM
  #3  
yu21's Avatar
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Joined: Oct 2008
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From: Inverness, il, USA
Default Re: My project: 2005 Formula SAE Car Rebuild

it's nice to see a formula SAE car again!!!
i was on the team for two years at university of illinois and im going to be on the team
again for next year!!
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Old Feb 5, 2009 | 08:45 PM
  #4  
ttk3's Avatar
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Joined: Jan 2007
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From: NY, USA
Default Re: My project: 2005 Formula SAE Car Rebuild

Good luck with your rebuild! Looks like it's in good shape for a wreck.

It's always refreshing to know that there may be other people on the forums that may actually know what they are talking about.
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Old Feb 6, 2009 | 12:56 PM
  #5  
pingar's Avatar
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From: chesapeake, va, usa
Default Re: My project: 2005 Formula SAE Car Rebuild

looks like fun
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