Need advice concerning welds

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Old Dec 31, 2008 | 06:44 PM
  #1  
wunfstmax's Avatar
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Default Need advice concerning welds

Just looking for some advice on what to practice in order to get better at welding.

For stainless I was using 3/32 tungsten and 1/16 rod on a miller econotig and 70 amps

For aluminum I used 1/16 tungsten and 1/16 rod and 70 amps
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Old Dec 31, 2008 | 07:11 PM
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Default Re: Need advice concerning welds

Undercut. on the 1st pic cant really see on the 2nd. but looks like you just need to add more material or turn down the amps.
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Old Dec 31, 2008 | 07:32 PM
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Default Re: Need advice concerning welds

Ditch the 1/16" tungsten. It's a poor choice, especially for aluminum work. With AC welding, your tungsten will get much hotter than with DC. Therefore, you need to use tungsten a bit larger, within reason. In most cases, I use 3/32, but if it is getting so hot that the end melts, I move up to 1/8".

As mentioned above, you need more filler to reduce the undercut. Actually, it's hard to tell if it's really undercut or if your bead is just concave. Neither is a good thing.

Also, when you end your bead, taper off the heat slowly, and then leave the torch there a few seconds so that arcon shields the crater as it cools. That will avoid the dark spot you have where you stopped.
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Old Jan 1, 2009 | 07:39 AM
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Default Re: Need advice concerning welds

judging by how the stainless looks.. You started on the right side and ended on the left.. From what I can see.. you started welding the part then once it heated up you didn't compensate for it.. It'll take a little while for that 3/8" plate to get hot.. Once the part heats up you'll need to work faster, back off on the footpetal (if you have one) and/or add more filler wire to avoid getting a concave weld. As far as the aluminum I can't really see it too great.. As mentioned above ditch that 1/16 tungsten.. I think 3/32 would be ideal but I dont know how thick you're welding

Last edited by punkinbeck; Jan 1, 2009 at 07:45 AM. Reason: edited for clairty
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