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6 dollar solution for 4-1 header dents.

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Old Aug 2, 2002 | 07:21 AM
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Default 6 dollar solution for 4-1 header dents.

For those with lower hanging 4-1 design headers, this could work for you.
From my local hardware store I purchased a 1/8 inch thick aluminum strap, and 4 stainless screw clamps. The grainy pictures tell the rest. Just make sure you "overbend" the strap so that when tightening it's snug.

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Old Aug 2, 2002 | 07:24 AM
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Default Re: 6 dollar solution for 4-1 header dents. (oryanh)

tizzzite! love the DIY spirit
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Old Aug 2, 2002 | 07:24 AM
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Default Re: 6 dollar solution for 4-1 header dents. (oryanh)

Aluminum is not strong enough to prevent real dents. But it looks it's good for preventing scratches and small dents.....
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Old Aug 2, 2002 | 07:26 AM
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Default Re: 6 dollar solution for 4-1 header dents. (DutchITR1689)

I figured that if I use mild steel, it would rust, and most likley transpose the shock from the impact. I picked out some stuff that was thick and really strong... Point taken... time will tell.



[Modified by oryanh, 10:29 AM 8/2/2002]
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Old Aug 2, 2002 | 07:32 AM
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Default Re: 6 dollar solution for 4-1 header dents. (oryanh)

It's also stronger if it's one piece and if you strap the lower end to the pipes too....
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Old Aug 2, 2002 | 07:36 AM
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Default Re: 6 dollar solution for 4-1 header dents. (DutchITR1689)

I wish I could strap it but I can't even get a sheet of paper between the back of the primaries. I was going for a one-time smack solution. I don't expect it to take repeated impacts, although It should "relieve" the impact, (crush).
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Old Aug 2, 2002 | 07:37 AM
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Default Re: 6 dollar solution for 4-1 header dents. (DutchITR1689)

looks nice...
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Old Aug 2, 2002 | 07:42 AM
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Default Re: 6 dollar solution for 4-1 header dents. (oryanh)

IMO It looks like it's not going to absorb any impact. It will protect against scratches. The SS tubes are now stronger than that alu piece. You need something that is stronger than the tubes.
You can stiffen the Alu sheets by bending it with a cross section of an W.....
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Old Aug 2, 2002 | 07:50 AM
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Default Re: 6 dollar solution for 4-1 header dents. (C5_ALLMOTOR)

good idea guess I need to visit the hardware store.
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Old Aug 2, 2002 | 07:52 AM
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Default Re: 6 dollar solution for 4-1 header dents. (C5_ALLMOTOR)

nice looking, drop your header and see if it works
LOL...
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Old Aug 2, 2002 | 07:56 AM
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Default Re: 6 dollar solution for 4-1 header dents. (DutchITR1689)

nice looking piece!! should do well against light scratches(speed bumps especially) but I doubt it will withstand heavy hits. Maybe if you could get some custom stronger tubing made in a similar fashion that would help more with harder hits...

overall great idea though
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Old Aug 2, 2002 | 08:39 AM
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Default Re: 6 dollar solution for 4-1 header dents. (RTW DC2)

backyard performance mods rock!!
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Old Aug 2, 2002 | 08:42 AM
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Default Re: 6 dollar solution for 4-1 header dents. (RTW DC2)

Why is when someone comes up with a good Idea on this board, all you hear is it will never work, that wont work....blah. I think thats a good idea. The only way to see if it will work or not is if he bottoms out and dents the header. The metal should protect very well. DIY
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Old Aug 2, 2002 | 08:52 AM
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Default Re: 6 dollar solution for 4-1 header dents. (RTW DC2)

i welded a 4x6 sheet of hard steel 3/8 inch thick to my dc sport! seems to have worked
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Old Aug 2, 2002 | 08:57 AM
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Default Re: 6 dollar solution for 4-1 header dents. (oryanh)

Looks good and thanks for posting this! I think I'll be doing that when I get my car working again.

edit: spelling


[Modified by Mooshu, 9:57 AM 8/2/2002]
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Old Aug 2, 2002 | 09:58 AM
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Default Re: 6 dollar solution for 4-1 header dents. (Mooshu)

that actually looks like a good job. i decided to go the pre-made way... it's pretty thick!

http://www.fastlineperformance.com/skidplate.htm
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Old Aug 2, 2002 | 11:01 AM
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Default Re: 6 dollar solution for 4-1 header dents. (98R-1144)

It will definitely help, because it will spread out the force as opposed to having the impact on a tiny area. Kind of like an airbag vs. dash board.

Nothing can offer full protection.
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Old Aug 2, 2002 | 11:04 AM
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Default Re: 6 dollar solution for 4-1 header dents. (98R-1144)

that actually looks like a good job. i decided to go the pre-made way... it's pretty thick!

http://www.fastlineperformance.com/skidplate.htm
Damn, I want one of those to protect my Spoon header...
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Old Aug 2, 2002 | 11:11 AM
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Default Re: 6 dollar solution for 4-1 header dents. (oryanh)

I hear the buzzing already!!

Seriously, have you started the car up with those in place? No matter how tight those things are, I'm thinking the resonance is going to make them buzz!!

It's an excellent idea though, we just need to improve on it.. Let us know how it turns out!
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Old Aug 2, 2002 | 11:13 AM
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Default Re: 6 dollar solution for 4-1 header dents. (C5_ALLMOTOR)

nice looking, drop your header and see if it works
haha, have to admit, this is a hell funny quote!!
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Old Aug 2, 2002 | 11:13 AM
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Default Re: 6 dollar solution for 4-1 header dents. (Flux)

has anyone welded that to their DC?
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Old Aug 2, 2002 | 12:53 PM
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Default Re: 6 dollar solution for 4-1 header dents. (98R-1144)

Fastline Performance

just got one of thier SS clutch lines in- very niiice


to Greg @ FLP!!

later

matt


[Modified by champITR, 4:59 PM 8/2/2002]
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Old Aug 2, 2002 | 12:55 PM
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Default Re: 6 dollar solution for 4-1 header dents. (oryanh)

looks very g00d!!!

only thing I was concerd about was rattleing- get any of that??

I went with the Fastline skidplate; bolts on very solid!!!

for job well done!!!!

later

matt



[Modified by champITR, 4:55 PM 8/2/2002]
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Old Aug 2, 2002 | 12:57 PM
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Default Re: 6 dollar solution for 4-1 header dents. (Flux)

Damn, I want one of those to protect my Spoon header...
Meto
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Old Aug 2, 2002 | 02:07 PM
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Default Re: 6 dollar solution for 4-1 header dents. (canuckr)

very nice! i am doing simialer setup, just little differnt! i will try to take pics when done!!! good luck, eric
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