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K20Z3 Engine Build on 07 FA5 Fiji Blue

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Old Jan 13, 2008 | 06:18 PM
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Default K20Z3 Engine Build on 07 FA5 Fiji Blue

This thread will also be used to provide details and updates regarding the engine build and custom turbo kit by Swift Racing. After several months of pondering my next upgrades and lenghty discussion with Swift Racing we decided to build the motor and have Swift Racing build a custom kit.

The engine build will start with a Darton East K20Z3 block and Custom Head work. The turbo kit will be Swift Racing modified from there current Lexus applications. The lists do not mention everything needed as I plan to reuse some of the existing components installed on the car.


Engine Build Details:
Darton Sleeved Block (88mm bore resulting in a displacement of 2092.3cc vice the stock bore of 86mm and displacement of 1998.3cc) racing block.
Wesico Pistons (9:1 compression)
1260cc Injectors
Carillo Rods
Custom Oil Pump
ACL Racing Bearings
Cometic Gaskets and Seals
Custom Swift Racing Oil Pan
ARP Head Studs
SuperTech Valve Springs/Retainers
Custom Tubular Exhaust Manifold
Snow Methanol Injection
Haltech E8v2
Custom Head Work
Swift Custom Intake
Brian Crowler turbo cams
Precision PT6776RE Turbo


Oil Stuff:
Swift Custom Oil Setup


Electronics Stuff:
Blitz Boost Controller
Blitz Turbo Timer
AEM UEGO
Defi Gauges (Oil Pressure, Oil Temp, Water Temp, Boost) **AiM MXL Strada?


Fuel Return Stuff:
Swift Racing Custom Fuel Rails


Swift Racing Turbo Kit
SRT Spec'd 6169 Series Precision Turbo good for upto 680BHP
Tubular T304 Stainless Steel Exhaust Manifold
38mm Wastegate
Blitz® Super Sound Dual Drive blow-off valve
Stainless Steel braided oil supply line with SRT exclusive oil supply tee. High Temp oil drain line
4" High flow lifetime cone filter
3Bar Map Sensor
Dual Walbro® 255lph High Pressure intank fuel pump
All Mandrel bent FULL POLISHED aluminum intercooler piping w/bead rolled ends
Custom Front Mount Intercooler rated at 650+HP
2.5mm Multi Layered Steel Head Gasket for higher boost (standard equipment)
ARP Head Stud kit (standard equipment)
15-18PSI Maximum Boost Pump Gas - 22-24PSI on Methanol
Stainless Steel High Grade clamps
NGK Performance Iridium Spark Plugs, 1 step colder
3" Mandrel bent T304 SS race downpipe
3" Mandrel bent T304 SS front midpipe

Other Stuff:
Tein Coilovers Basics
Double Carbon Clutch
Ingall's PowerStick
Complete Solid Motor Mounts
Custom braking
P2R throttle Body Gasket
Complete 3" Swift Exhaust system


Modified by 07CivicMD at 7:01 AM 1/20/2008
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Old Jan 13, 2008 | 07:44 PM
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Default Re: K20Z3 Engine Build on 07 FA5 Fiji Blue (07CivicMD)

Well.... wow.

I can't wait to see the outcome!

Got any pics of the car its all going into?
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Old Jan 13, 2008 | 08:29 PM
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Will get pics up tomorrow on the tear down. My block should arrive this week. The Crank shaft has been honed and balanced with the Carillo rods and pistons.
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Old Jan 13, 2008 | 11:34 PM
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Wow man, sounds very promising can't wait to see the motor!
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Old Jan 14, 2008 | 01:55 AM
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Default Re: (Tracy McGrady)

that will be cool. I haven't seen a real turbo build on an FG2 yet...
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Old Jan 14, 2008 | 02:35 AM
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Default Re: (Kentagious)

And how will this car without any engine management??

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Old Jan 14, 2008 | 02:45 AM
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Default Re: (cnyej1)

The car will have the Haltech E8v2 with latest software application and newer Haltech prototype thats designed for Honda CAN system in March.
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Old Jan 14, 2008 | 03:36 AM
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Default Re: (07CivicMD)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by 07CivicMD &raquo;</TD></TR><TR><TD CLASS="quote">The car will have the Haltech E8v2 with latest software application and newer Haltech prototype thats designed for Honda CAN system in March. </TD></TR></TABLE>

I dont know much about Haltech but Someone here was told that the E8 series would not work with our cars. What is the Honda CAN System??
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Old Jan 14, 2008 | 03:28 PM
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Default Re: (cnyej1)

Oh man that sounds like some serious cash! What are you looking to spend? I've been looking and the cost for that much work is well over 10k. NICE! Never heard of haltech do you have a link?
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Old Jan 14, 2008 | 03:42 PM
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you can tune the motor you just have to have a reprogrammed ecu. a guy at the tack had his FA5 tuned. he had the greddy turbo kit. everything ran to his laptop.
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Old Jan 14, 2008 | 03:48 PM
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Default Re: K20Z3 Engine Build on 07 FA5 Fiji Blue (07CivicMD)

Subscribed.

For those not familiar, Haltech is an Australian company that's been doing management systems since the late 80's. haltech.com
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Old Jan 14, 2008 | 03:54 PM
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Default Re: (Greg50Lt)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Greg50Lt &raquo;</TD></TR><TR><TD CLASS="quote">you can tune the motor you just have to have a reprogrammed ecu. a guy at the tack had his FA5 tuned. he had the greddy turbo kit. everything ran to his laptop.</TD></TR></TABLE>

How did his speedo etc work?? If that were the case then Hondata would have Kpro out already since that was one of the major hangups they had.
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Old Jan 14, 2008 | 05:25 PM
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subscribed.
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Old Jan 15, 2008 | 03:55 AM
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Swift Racing is building the car and planned to use the Haltech E8v2 for tuning. Swift is known for Lexus IS300 and getting introduced to the Honda world. He currently tunes IS300 with the Haltech ECU and the CAN system so he know how to by-pass certain functions on to get results. Haltech has sent the latest application that will almost match the function of the Honda's and currently in testing a new Haltech for release in March that my car will have the prototype.

The Haltech will control timing, ignition and Fuel management while the stock ECU runs the stock gauges, radio and such. CAN = Centalize Area Network is the new standard over the typical OBD2 from the day.

Assembly of the block will start today so I hope to have some PICS online later this evening. Waiting on Headwork and CAMS at the moment and trying to fix the timing retention issue. Hopefully the car will be running by end of FEB.

Wonder if that person was ME?? I have a FA5 that had the Greddy kit and frequently went to Capital Raceway last summer.
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Old Jan 15, 2008 | 08:18 PM
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Ok. Here are the latest PICs. Lots PICS!!!

Darton East Sleeved Block (ERL)






Carillo Rods and Weico Pistons





Polished and Honed Crank.. Looks too nice to use!





Piston and Rods installed



Blower??



[img]http://mysite.verizon.net/vzexuw0a/sitebuildercontent/sitebuilderpictures/.pond/BlockOil2.jpg.w300h225.jpg[/img


Actually the modified Oil pump!

Looking good!! Know to fix the oil retenior issue!
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Old Jan 15, 2008 | 10:49 PM
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Default Re: (07CivicMD)

looks good

heres the one the last one for ya
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Old Jan 16, 2008 | 02:19 AM
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Default Re: (07CivicMD)

Great to see someone going full-tilt with this engine.

How will the Haltech handle the i-VTEC system? And DBW?
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Old Jan 16, 2008 | 02:37 AM
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Default Re: (borat)

The Haltech is a complete stand alone ECU system that will take complete functions of timing, V-Tec, ignition and fuel. The stock ECU will control the simpler functions of the car. I don't know the complete technical lingo for the Haltech and how it really works. Moe from Swift Racing has complete confidence since he's been working with the Lexus IS300 for years and those cars have DBW for several years.

Haltech has release a newer version of the software (Beta) that my car will have the prototype that designed for the 06/07 SI and slated for a new release of the Haltech Platium in March that my car will have teh prototype.

Only time will tell.
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Old Jan 16, 2008 | 04:40 AM
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Default Re: (07CivicMD)

Cool. I was referring mostly to the cam-phasing aspect of i-VTEC. K-Pro lets you mess with the phasing, which is neat, but makes it a whole lot more complicated to tune (24 fuel/spark tables to tune instead of the usual 4).
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Old Jan 16, 2008 | 08:09 AM
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Default Re: (borat)

I know the Haltech has many options to control V-Tec along with other functions but don't know enough of the current maps and new software application that designed for the SI's.
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Old Jan 17, 2008 | 07:14 PM
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Wish i had the money to do the same.... Nice.
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Old Jan 20, 2008 | 06:02 AM
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Updated the list!
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Old Jan 22, 2008 | 04:01 PM
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Head sent out today for new bronze guides installation.. then the port begins!
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Old Jan 23, 2008 | 12:36 PM
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Default Re: (07CivicMD)

subscribed!
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Old Jan 23, 2008 | 06:37 PM
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HaHa so you wanna go fast do you??? LOL Just keep in mind that this isnt a mustang anymore "ROG" and that 67 76 is gonna come on like i light switch...
Slowly and surely its commin together like a fine piece of art work...

600whp + or BUST!!! HERE GOES THE RIDE...
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