Suspension & Brakes Theory, alignment, spring rates....

Straight (Linear) vs Progressive Rate Springs

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Old Oct 16, 2007 | 08:17 AM
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EP3FAMILY's Avatar
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Default Straight (Linear) vs Progressive Rate Springs

Found this very interesting.
Biggest question if you don't know till now, what is the difference between straight and progressive springs? Let me explain to you what they truly mean. Fact is, not many people know the differences in behavior between straight and progressive springs. This thread will provide you a basic informed understanding.

Basic Differences - Straight (Linear) vs Progressive Rated Springs

Straight Springs have a spring rating that is linear across the entire length of the spring that it can be compressed. These types of springs can be easily recognized because the space between each winding or spring coil is equal to one another. While Progressive Springs have a spring rating that increases or changes as the spring compression changes. How much it changes depends on the spring type. A progressive spring can be recognized by the fact that the space between every winding or spring coil of the spring is different. It will go to small on one end to large on the other.

Key Characteristics - Straight (Linear) Springs

The most significant characteristic of a straight spring is that it is easy to understand and set up for just about anyone with a basic knowledge on how spring rates work. (The more spring rate there is, the harder the spring will be, the harder the spring, the stiffer the ride.) There is really only one variable to take into account and that is the spring rating, and since the spring rating is consistent. You can calculate how the spring will behave under various "conditions".

This is an advantage that should not be underestimated, specifically under racing conditions. On the tarmac, you want to know exactly what the suspension is doing, how it's doing, how much it's doing it and where it's doing it. The only way of doing that is when the spring behaves the same under different conditions around the track to deliver a consistent handling pattern specific to what you want the car to handle. If comfort is not a part of the equation, it is possible to calculate exactly what spring rate you want at a certain tarmac condition to give you the best response, feel and ultimately - Traction.

While time for setup for road and racing use is somewhat not comparable. How you set up your ride does not change either way. The "informed" consumer will often if not always base their homework and buying research based on the manufacturer/tuners research and development, racing experiences and most importantly race proven results. This will also explain why most of them will if not always recommend straight springs, because that is what they know. However, a sales-pitch like ‘proven on the racetrack’ does not always mean the best solution for the open road. After all, a road car and a track car is somewhat different in demand and performance specifications.

Key Characteristics - Progressive Springs

The most important characteristic of a progressive spring is of course it's variable spring rating value. This makes it harder to calculate or predict it's behavior on any tarmac, but it's much more significantly designed for road use. To understand this, we look at what we want to achieve, just like any race car. The ideal situation for the majority would be the straight-line comfort, combined with the razor-sharp turn-in, feel and control of a race car. Suspension wise, this is somewhat impossible because as soon as you focus the bias on comfort, you automatically lose out on the handling aspect.

This is a balance scale that goes either way. However, with a progressive spring we can get pretty close to a 50/50 setup. A progressive spring will have it's lowest spring rating when it's the least compressed and the highest spring rating when it's the most compressed. When we are driving in a straight line, the majority would not want to feel or obtain feedback on too much of the road.

The majority want it to be a comfortable and relaxed ride but as soon as a twisty road is spotted again, the attention changes to the need for a firm, planted feel with lots of driving feedback from the tires. In a corner, the increased load causes the car to ‘squat’, meaning the suspension gets compressed both front and rear. Because of this compression, the initial comfortable springs stiffen up and start giving you the planted feel and feedback. And the faster you drive, the more feedback and feel will the springs give you, exactly as our race car example but for a road car application.

Choice Factoring - Driving Experiences/Condition Differences

Whatever the spring type that is used, it has to be correctly setup for your car. Factors affecting how you want the car to handle point on what the car is to be used for, whether a road car, weekend sprited/track car or purpose tuned race car. If not, your suspension will not perform at it's optimal peak. A badly setup straight spring is just as bad as a badly setup progressive spring (vice-versa).

It is good to keep in mind that progressive springs don't have infinite adjustability. There is a range in which they will operate optimally, and outside that range performance will drop. You can’t just keep adding load and expect the springs to magically keep up forever. The optimal range however, is much larger than a straight spring will ever have, as the examples have shown.

Does this all mean progressive springs are better than straight springs and the various suspension tuners are talking crap? Not one bit. It ultimately comes down to vehicle application for whatever conditions but for a primarily road use car, a progressive spring will no doubt be a clear vantage over a straight spring setup. A good example is - Racing specified tires. They don’t work very well on the road, because you often cannot get or keep them within their optimum "working" temperature range, much like a race suspension setup will not optimally work on the road if it's been primarily setup for the tracks. If your application is the open road and you want to enjoy it to the best of your ability, you have to chose the right type. And for that application the right type would no doubt be - Progressive Rated Springs.
These are not my findings.
(These are words from NOEL tsxclub.com)
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Old Oct 16, 2007 | 11:41 AM
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Default Re: Straight (Linear) vs Progressive Rate Springs (EP3FAMILY)

Since this topic was started...

Anyone know of any place that actually sells performance oriented progressive springs? I've only ever seen mild lowering oriented progressive springs in a matched kit (Eibach for example).

I know that they're usually used in the rear, to help with ride quality, but I'd be curious to see the effects of a stiff, yet progressive, front spring. We run a rear biased spring rate in our Hondas for rotation in performance situations. A progressive front spring should make the car more stable under trail braking (brake dive, front spring compression, rate increase), without removing too much of the rear bias after initial turn in.

Eh, maybe I'm off my rocker today.
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Old Oct 16, 2007 | 11:59 AM
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I'm pretty sure Neuspeed Race springs (and maybe H&R Race also) have progressive-rate springs on all 4 corners for Honda applications.
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Old Oct 16, 2007 | 01:47 PM
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Default Re: Straight (TunerN00b)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by TunerN00b &raquo;</TD></TR><TR><TD CLASS="quote">Since this topic was started...

Anyone know of any place that actually sells performance oriented progressive springs? I've only ever seen mild lowering oriented progressive springs in a matched kit (Eibach for example).

</TD></TR></TABLE>

Yes, if you have a KTM dirtbike

Or you can stack a linear and tender spring to come up with a progressive spring.

You can see the various length/rate linear and tender springs in our ERS catalog:

http://eibach.com/cgi-bin/html...07623
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Old Oct 18, 2007 | 07:59 PM
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Default Re: Straight (vtecvoodoo)

Not taking any thing away from eibach, but here is
some more information.
http://www.swiftsprings.com/faq.html
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Old Aug 20, 2008 | 05:39 PM
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Default Re: Straight (EP3FAMILY)

has anyone had any experience with KW coilovers? I believe some of them come with progressive rate springs
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