Random Welding Photos!

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Old Jan 28, 2007 | 03:13 AM
  #1  
TurboSI56's Avatar
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Default Random Welding Photos!

Some info before viewing: Sync 200, 1/16th red tungsten w/ gas lens, no pulse, around 100-130 amps. Plz comment / critique















Here's an exhaust I'm almost finished with, hard to see since all pics were taken with a camera phone..

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Old Jan 28, 2007 | 06:50 AM
  #2  
9bells's Avatar
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Default Re: Random Welding Photos! (TurboSI56)

The beads are quite consistant.
The colour is a bit mixed and charred from start/stops.
Overall,very nice I think.
The melting of the flange on the underside looks like fit-up,
but it may have served you better to let-up a bit there on the heat.
Only thing I would ask is if there was a groove there on the
pipe attaching ot the flange?
If there was fine, if not, the welds are a little concave.
Easy fix though, just feed a little more filler into the puddle
each time.
Exhaust looks cool...
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Old Jan 28, 2007 | 08:04 AM
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thermal's Avatar
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Default

I like it.... can you show some pics from the back side.
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Old Jan 28, 2007 | 08:06 AM
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Default Re: (thermal)

alittle undercutting, i would run a second bead.
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Old Jan 28, 2007 | 09:44 AM
  #5  
TurboSI56's Avatar
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Default Re: Random Welding Photos! (9bells)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by 9bells &raquo;</TD></TR><TR><TD CLASS="quote">The beads are quite consistant.
The colour is a bit mixed and charred from start/stops.
Overall,very nice I think.
The melting of the flange on the underside looks like fit-up,
but it may have served you better to let-up a bit there on the heat.
Only thing I would ask is if there was a groove there on the
pipe attaching ot the flange?
If there was fine, if not, the welds are a little concave.
Easy fix though, just feed a little more filler into the puddle
each time.
Exhaust looks cool...</TD></TR></TABLE>

yeah it's not so much fit up but since the ports are oval I just punch out the material and it has a tendency to seperate from the flange leaving a small gap to fill.
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Old Jan 28, 2007 | 10:14 AM
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Default Re: Random Welding Photos! (TurboSI56)

you need to clean the metal and prep it alot more. Run a wire wheel over it all and some good cleaner before welding.
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Old Jan 28, 2007 | 11:10 AM
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Default Re: Random Welding Photos! (wade)

yeah definitely clean it better.

Also, the black sootie areas with orange in some of the pics usually mean a contaminated tungsten. Did you accidentally hit the puddle with the tungsten and keep going? That black area is definitely contaminated.

Your consistency is pretty good though...couple little things to address and it'll be baller status.
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Old Jan 28, 2007 | 08:20 PM
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Default Re: Random Welding Photos! (RC000E)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by RC000E &raquo;</TD></TR><TR><TD CLASS="quote">yeah definitely clean it better.

Also, the black sootie areas with orange in some of the pics usually mean a contaminated tungsten. Did you accidentally hit the puddle with the tungsten and keep going? That black area is definitely contaminated.

Your consistency is pretty good though...couple little things to address and it'll be baller status.</TD></TR></TABLE>

Thanks! Yeah I usually end up forgetting to prep everything 100% until it's too late lol. I'm working on my aluminum right now, it's getting pretty good, but not as good as my brother I'll try to find some pics of that too.


Here's a couple more pics of my friend Tim's recent work! It's an E36 M3 I believe.



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Old Jan 28, 2007 | 08:31 PM
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Default Re: Random Welding Photos! (TurboSI56)

that look FUC*ING miserable to make!!!!!!!!!!!1
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Old Jan 28, 2007 | 08:45 PM
  #10  
TurboJesse
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Default Re: Random Welding Photos! (wade)

Doesn't look bad at all...push more filler in though.
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Old Jan 28, 2007 | 11:24 PM
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Default Re: Random Welding Photos! (TurboJesse)

what filler is being used?
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Old Jan 29, 2007 | 12:32 AM
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Default Re: Random Welding Photos! (TurboSI56)

Whats undercutting?




Is this a 6-3-2-1?
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Old Jan 29, 2007 | 06:10 AM
  #13  
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Default Re: Random Welding Photos! (TIGboy)

1/16th 308L I should be using 309L though.
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Old Jan 29, 2007 | 06:57 AM
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Default Re: Random Welding Photos! (MidShipCivic)

undercut is at the edge of the bead where it looks like some material is missing.
caused by too much heat or not enough filler.
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Old Jan 29, 2007 | 09:38 AM
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Default Re: Random Welding Photos! (dfoxengr)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by dfoxengr &raquo;</TD></TR><TR><TD CLASS="quote">undercut is at the edge of the bead where it looks like some material is missing.
caused by too much heat or not enough filler.
</TD></TR></TABLE>

Can you point it out in the picture please.

( rookie welder)
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Old Jan 29, 2007 | 09:52 AM
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Default Re: Random Welding Photos! (MidShipCivic)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by MidShipCivic &raquo;</TD></TR><TR><TD CLASS="quote">

Can you point it out in the picture please.

( rookie welder)</TD></TR></TABLE>

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