HF start broken ??

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Old Nov 30, 2006 | 06:00 AM
  #1  
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Default HF start broken ??

updated pics of circuit board.. look down a few posts.

hello all,

i was in the middle of welding something yesterday, i didnt do anything out of the ordinary. put my piece i was welding on my table, put my ground on the table.... i seemed to be getting alot of "electronic noise" out of either the welder or the radio in the shop. i didnt care as its happend in the past, with no ill effects. so i get done welding all the way around a tube, going to make a cap pass on it... my ****** welder "pops" and the HF start aint workin... it does "scratch" start though..... i just had this damn thing fixed last year with the HF start(300.00) and now its busted again.... (i have maybe 10-15 hrs on it since then, im not a full time welder, just do it when i have to.....)

can anyone point me in the right direction, as to what could possibly be wrong, and how i can stop this from happening again? does the welder need to have its own ground away from the other electricity in the building ?



the machine- miller 180-sd(older model, non digital display, has the *****)


Modified by dturbocivic at 10:56 AM 12/19/2006


Modified by dturbocivic at 10:56 AM 12/19/2006
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Old Nov 30, 2006 | 10:22 AM
  #2  
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Default Re: HF start broken ?? (dturbocivic)

Call up miller, they will be more then happy to help you and let you know whats going on.
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Old Nov 30, 2006 | 12:08 PM
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Default Re: HF start broken ?? (90blackcrx)


Check to see if your model needs to have the spark gaps adjusted. They normally don't need adjusting that often though.


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Old Nov 30, 2006 | 01:19 PM
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Default Re: HF start broken ?? (F20Cteg)

already dropped it off yesterday to be fixed. i dont know about welders and dont want to know haha.

i guess i can call miller to see what they sugest could have caused the hf to break twice within a year....
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Old Nov 30, 2006 | 08:31 PM
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Default Re: HF start broken ?? (dturbocivic)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by dturbocivic &raquo;</TD></TR><TR><TD CLASS="quote">already dropped it off yesterday to be fixed. i dont know about welders and dont want to know haha.

i guess i can call miller to see what they sugest could have caused the hf to break twice within a year.... </TD></TR></TABLE>


Adjusting the spark gap is easier than adjusting valve lash (especially on a b-series ). Same process too. You just use a feeler gauge in between the two pieces of tungsten.

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Old Dec 19, 2006 | 06:54 AM
  #6  
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Default Re: HF start broken ?? (F20Cteg)

ok, so last friday i called the place where i drop off the welder, they didnt look at it up until that point......... how long has it been?

yesterday, they finally looked at it, and something is blown off the backside of the circuit board.... (they told me its going to cost me 1008.00 to replace it.....)

does anyone think i can have this fixed at any electronic store? or ..... ??







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Old Dec 19, 2006 | 11:13 AM
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Default Re: HF start broken ?? (dturbocivic)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by dturbocivic &raquo;</TD></TR><TR><TD CLASS="quote">ok, so last friday i called the place where i drop off the welder, they didnt look at it up until that point......... how long has it been?

yesterday, they finally looked at it, and something is blown off the backside of the circuit board.... (they told me its going to cost me 1008.00 to replace it.....)

does anyone think i can have this fixed at any electronic store? or ..... ??

</TD></TR></TABLE>

It depends on how bad the board is actually hurt. If it took out alot of the traces or burnt through the board.. you will more than likely just want to get a new one.
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Old Dec 19, 2006 | 12:44 PM
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Default Re: HF start broken ?? (93turbo16)

$1000 seems kinda steep for a machine that only costs $2000 new. I'd call miller tech support and see what they have to say.
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Old Dec 19, 2006 | 01:40 PM
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Default Re: HF start broken ?? (k24em2)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by k24em2 &raquo;</TD></TR><TR><TD CLASS="quote">$1000 seems kinda steep for a machine that only costs $2000 new. I'd call miller tech support and see what they have to say.</TD></TR></TABLE>

Yeah that is steep , I would see how much you can get the board from miller for and just change it your self
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Old Dec 19, 2006 | 03:59 PM
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Default Re: HF start broken ?? (B18C1CYA)

Haha that welder is what I have too.

I have never had a problem with the older 180sd w/ no display.

I paid about that price too for mine.... $1000 w/ only a few hours on it.

I say not worth it.
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Old Dec 19, 2006 | 05:41 PM
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Dave. definitely call miller, they have great customer service. tell them your pissed.lol
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Old Dec 19, 2006 | 05:58 PM
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Default Re: (denske)

werd call Miller


side note....that sucks man. they should take care of it for sure.
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Old Dec 19, 2006 | 06:11 PM
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okay if they will not have a replacement board for cheap, you can do this.... now i am not saying this is a great idea but you decide.

goto homedepot, or someone that has the welder you alread have. as long as they have a good return policy your set. Swap out the bad board with the good board into your unit, and take aback the new bought unit back, and get your refund/cash back. i can't say i have never done this before....
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Old Dec 21, 2006 | 10:08 AM
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Default Re: (miller)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by miller &raquo;</TD></TR><TR><TD CLASS="quote">werd call Miller

</TD></TR></TABLE>

yeah, call this guy for sure^^^^
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Old Dec 21, 2006 | 10:23 AM
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Default Re: (dem0nk1d)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by dem0nk1d &raquo;</TD></TR><TR><TD CLASS="quote">okay if they will not have a replacement board for cheap, you can do this.... now i am not saying this is a great idea but you decide.

goto homedepot, or someone that has the welder you alread have. as long as they have a good return policy your set. Swap out the bad board with the good board into your unit, and take aback the new bought unit back, and get your refund/cash back. i can't say i have never done this before.... </TD></TR></TABLE>


Ive done this with soo much ****, it makes me sick.

Its not like ur robbing anyone, they are both huge companyies that can take the hit.
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Old Dec 21, 2006 | 10:27 AM
  #16  
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Default Re: (93supercoupe)

haha, and you guys wonder why insurance rates are bs...

i have a friends father looking at the board to see if he can fix it. if that turns out to not work, i will call miller.
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Old Dec 31, 2006 | 03:41 AM
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Default Re: (dturbocivic)

Dave.... ever get it fixed?
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Old Dec 31, 2006 | 04:31 AM
  #18  
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Default Re: (tepid1)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by tepid1 &raquo;</TD></TR><TR><TD CLASS="quote">Dave.... ever get it fixed?</TD></TR></TABLE>

not yet. i looked around online, and found a company out in minnesota i belive. http://www.parkergroupinc.com so i sent it out to them.. maybe wed or thursday of last week. hopefully they will be able to fix it for less than a grand. they are going to call me when they recieve/elvauate the board. ill keep you guys posted on what happens.
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Old Dec 31, 2006 | 03:15 PM
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Default Re: (dturbocivic)

Post it on the Miller board and see what they say http://www.millermotorsports.c...p?f=3

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Old Jan 11, 2007 | 04:56 AM
  #20  
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Default Re: (essex)

just got a call from Parker group. 320.00 to fix it.... still cheaper than a new board..
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Old Jan 11, 2007 | 07:30 AM
  #21  
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Default Re: (dturbocivic)

Guarenteed to work?

What is the warranty?
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Old Jan 11, 2007 | 07:42 AM
  #22  
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Default Re: (tepid1)

http://www.parkergroupinc.com

i guess its garuntee to work
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Old Jan 11, 2007 | 08:01 AM
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i have a hobart squarewave and i change a burned chip last year on the board work good
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Old Jan 11, 2007 | 10:22 AM
  #24  
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Default Re: (dturbocivic)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by dturbocivic &raquo;</TD></TR><TR><TD CLASS="quote">just got a call from Parker group. 320.00 to fix it.... still cheaper than a new board.. </TD></TR></TABLE>

thats awesome, The company is located in Michigan btw! it says so on the website.
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Old Jan 11, 2007 | 02:00 PM
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Default Re: (boostedej1)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by boostedej1 &raquo;</TD></TR><TR><TD CLASS="quote">

thats awesome, The company is located in Michigan btw! it says so on the website. </TD></TR></TABLE>

i know (i had to send the board there )

ill be sure to post up when i recieive it back, and let everyone know the outcome
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