Sick 20V manifold build up (56k go to the bathroom)
This is some awsome jab work i thought i'd post it
http://www.krautfed.com/dizzy/...I.htm
To view the interactive 3D Model of 1.8T Raddo Btm mounted Tubular Mani please install the Active X control.

and the thread
http://forums.vwvortex.com/zer...age=1
http://www.krautfed.com/dizzy/...I.htm
To view the interactive 3D Model of 1.8T Raddo Btm mounted Tubular Mani please install the Active X control.

Originally Posted by Don R
Thought I'd update this with some progress pics :D











Originally Posted by Don R
...all about the purging :D




Justin, I'm not personally doing the work...I have my best fab guy in shop doing the work.
We have a few suppliers that we deal with internationally.
Modified by Don R at 3:40 PM 10-18-2006
Justin, I'm not personally doing the work...I have my best fab guy in shop doing the work.
We have a few suppliers that we deal with internationally.
Modified by Don R at 3:40 PM 10-18-2006
Originally Posted by Don R
Coming together :D


Originally Posted by Don R
Updates...





Originally Posted by Don R
This is what runner 2 looks like...2nd from the right.


Originally Posted by Don R
Some more pics...
Coming around...going to complete runner 3 after tacking the collector to the merger.





Coming around...going to complete runner 3 after tacking the collector to the merger.
Originally Posted by Don R
Right-on :cool:





Originally Posted by low boost
i think the missing piece here will still cause the manifold to flow better than the pos i have.

and the thread
http://forums.vwvortex.com/zer...age=1
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by nowtype »</TD></TR><TR><TD CLASS="quote">Great fab, but the collector I could see being a place for improvement.</TD></TR></TABLE>
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wow you spent a lot of time on that! very nice
how did you make that peice with the turbo flage? was that just 3" that you crimped and bent around to fit? it looks like it fits soo well to both the flange and your collector. please share some tips!
also, there is a bolt hole on the turbo flange that looks impossible to get to because of one of the runners. left hole closest to the head flange.
GOODLUCK with the rest of it!
how did you make that peice with the turbo flage? was that just 3" that you crimped and bent around to fit? it looks like it fits soo well to both the flange and your collector. please share some tips!
also, there is a bolt hole on the turbo flange that looks impossible to get to because of one of the runners. left hole closest to the head flange.
GOODLUCK with the rest of it!
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by lkailburn »</TD></TR><TR><TD CLASS="quote">does he want to share any tips or tricks on how he made that merger peice from the collector to the turbo flange?</TD></TR></TABLE>
heres what he said
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by silly_sohc »</TD></TR><TR><TD CLASS="quote">Is the bottom half of the collector a swagged piece? or a combination of pipe? looks good!</TD></TR></TABLE>
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Don R »</TD></TR><TR><TD CLASS="quote">
Two tranistions welded together [ ] with enough material to accomodate the forming of the merger profile using a die made up in the same profile of the ID's pressed in.</TD></TR></TABLE>
heres what he said
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by silly_sohc »</TD></TR><TR><TD CLASS="quote">Is the bottom half of the collector a swagged piece? or a combination of pipe? looks good!</TD></TR></TABLE>
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Don R »</TD></TR><TR><TD CLASS="quote">
Two tranistions welded together [ ] with enough material to accomodate the forming of the merger profile using a die made up in the same profile of the ID's pressed in.</TD></TR></TABLE>
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Don R »</TD></TR><TR><TD CLASS="quote"> Pretty much done
Spending the night in nitric acid.


</TD></TR></TABLE>
Spending the night in nitric acid.
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by synik »</TD></TR><TR><TD CLASS="quote">Nice as hell, but I thought the runners could be made with straighter flowing bends.
What did you use to create such clean/silver metal? Metal wheel brush?
</TD></TR></TABLE>
nitric acid.
What did you use to create such clean/silver metal? Metal wheel brush?
</TD></TR></TABLE>nitric acid.



. Looks nice. Makes me want to have the tig welders weld my manifold instead of my noobness doing it myself
