Sick 20V manifold build up (56k go to the bathroom)

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Old Oct 24, 2006 | 09:16 PM
  #1  
Quickgti1.8t's Avatar
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Default Sick 20V manifold build up (56k go to the bathroom)

This is some awsome jab work i thought i'd post it

http://www.krautfed.com/dizzy/...I.htm
To view the interactive 3D Model of 1.8T Raddo Btm mounted Tubular Mani please install the Active X control.



Originally Posted by Don R
Thought I'd update this with some progress pics :D











Originally Posted by Don R
...all about the purging :D






Justin, I'm not personally doing the work...I have my best fab guy in shop doing the work.

We have a few suppliers that we deal with internationally.


Modified by Don R at 3:40 PM 10-18-2006
Originally Posted by Don R
Coming together :D


Originally Posted by Don R
Updates...





Originally Posted by Don R
This is what runner 2 looks like...2nd from the right.


Originally Posted by Don R
Some more pics...

Coming around...going to complete runner 3 after tacking the collector to the merger.




Originally Posted by Don R
Right-on :cool:





Originally Posted by low boost
i think the missing piece here will still cause the manifold to flow better than the pos i have.

and the thread
http://forums.vwvortex.com/zer...age=1
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Old Oct 24, 2006 | 09:23 PM
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Default Re: Sick 20V manifold build up (Quickgti1.8t)

That looks great. I like the method of edging your piping giving a nice channel for the weld to sit. Very nice work man
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Old Oct 24, 2006 | 11:43 PM
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Default Re: Sick 20V manifold build up (mrrogers1)

Thats what they call beveling . Looks nice. Makes me want to have the tig welders weld my manifold instead of my noobness doing it myself
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Old Oct 25, 2006 | 04:56 AM
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looks good. you've obviously spent quite a bit of time on it.
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Old Oct 25, 2006 | 05:27 AM
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imo, it looks very good!
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Old Oct 25, 2006 | 06:26 AM
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Default Re: (90DALS)

Great fab, but the collector I could see being a place for improvement.
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Old Oct 25, 2006 | 07:29 AM
  #7  
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Default Re: (nowtype)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by nowtype &raquo;</TD></TR><TR><TD CLASS="quote">Great fab, but the collector I could see being a place for improvement.</TD></TR></TABLE>
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Old Oct 25, 2006 | 09:09 AM
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wow you spent a lot of time on that! very nice

how did you make that peice with the turbo flage? was that just 3" that you crimped and bent around to fit? it looks like it fits soo well to both the flange and your collector. please share some tips!

also, there is a bolt hole on the turbo flange that looks impossible to get to because of one of the runners. left hole closest to the head flange.

GOODLUCK with the rest of it!
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Old Oct 25, 2006 | 09:55 AM
  #9  
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Default Re: (lkailburn)

Looks like a TON of work!

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Old Oct 25, 2006 | 10:24 AM
  #10  
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Thats looking Awsome!

thanks for all the pix!
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Old Oct 25, 2006 | 11:16 AM
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Default Re: (Running925)

nice welds man
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Old Oct 25, 2006 | 12:58 PM
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Default Re: (Eric_Hayward)

wow looks like alot of time spent in setup and layout. i wouldn't want to have to do it that way

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Old Oct 25, 2006 | 05:26 PM
  #13  
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Default Re: (legendboy)

Its not me, just some guy on vortex who is crazy
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Old Oct 25, 2006 | 07:24 PM
  #14  
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does he want to share any tips or tricks on how he made that merger peice from the collector to the turbo flange?
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Old Oct 25, 2006 | 08:56 PM
  #15  
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Default Re: (lkailburn)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by lkailburn &raquo;</TD></TR><TR><TD CLASS="quote">does he want to share any tips or tricks on how he made that merger peice from the collector to the turbo flange?</TD></TR></TABLE>

heres what he said

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by silly_sohc &raquo;</TD></TR><TR><TD CLASS="quote">Is the bottom half of the collector a swagged piece? or a combination of pipe? looks good!</TD></TR></TABLE>

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Don R &raquo;</TD></TR><TR><TD CLASS="quote">

Two tranistions welded together [ ] with enough material to accomodate the forming of the merger profile using a die made up in the same profile of the ID's pressed in.</TD></TR></TABLE>
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Old Oct 25, 2006 | 08:57 PM
  #16  
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Default Re: (Quickgti1.8t)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Don R &raquo;</TD></TR><TR><TD CLASS="quote"> Pretty much done Spending the night in nitric acid.


</TD></TR></TABLE>
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Old Oct 25, 2006 | 09:43 PM
  #17  
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thats awesome. what program did you use for the manifold design?
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Old Oct 25, 2006 | 10:18 PM
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Default Re: (BOOSTEd2)

Nice as hell, but I thought the runners could be made with straighter flowing bends.

What did you use to create such clean/silver metal? Metal wheel brush?
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Old Oct 25, 2006 | 10:56 PM
  #19  
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Default Re: (synik)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by synik &raquo;</TD></TR><TR><TD CLASS="quote">Nice as hell, but I thought the runners could be made with straighter flowing bends.

What did you use to create such clean/silver metal? Metal wheel brush? </TD></TR></TABLE>
nitric acid.
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Old Oct 25, 2006 | 11:07 PM
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Default Re: (Quickgti1.8t)

Looks sick
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Old Oct 26, 2006 | 06:13 AM
  #21  
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Default Re: (ildknyli)

edrawings hijacked my autocad07 gui
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Old Oct 26, 2006 | 10:15 AM
  #22  
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Default Re: (legendboy)

not bad
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Old Oct 26, 2006 | 12:49 PM
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incredible work, simply amazing. good for you!
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Old Oct 27, 2006 | 07:50 AM
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Default Re: (cypresscoupe)

sweet.....

keep up the good work
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Old Oct 28, 2006 | 10:58 AM
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Default Re: (RACEPAK)

looks good...nice welds
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