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Possible trouble with GC and KONI install.. Need HELP!

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Old Aug 24, 2006 | 01:14 PM
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Default Possible trouble with GC and KONI install.. Need HELP!

Hi!

So I bought Koni yellow shocks and GC coilovers for my EG Civic hatch.

The problem is my setup is a bit different from which I've seen out here in forum.
Here are pictures of what's going on..

Here is my setup:



So the differences of other/usual setups:

a) My GC sleeve ir a bit wider
b) So now GC sleeves sit on spring perches




b) Is it dangerous and it can't be used like this or I can let it stay like this???
c) How do you slam your cars? I am not sure but I feel my car sits on bumpstops already. How to make shock/spring work properly and go lower???

Hope for some answers,opinions and suggestions. Thanks!
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Old Aug 24, 2006 | 01:23 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

the wider sleeves that i believe you have are not to be used with koni's. and not to be used with the silver koni perches. it is not safe.

GC mades sleeves specific for koni. thats what you see in the second pic. you might be able to call GC or Koni for some adapter ring to make the wider one work.

youre probably too low for good handling if you are on your bumpstops. if you insist on running low and suffer poor handling for the sake of looks, then you would benefit from GC extended top hats.

dont forget to align your car once youve settled on a ride height.
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Old Aug 24, 2006 | 09:12 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (Tyson)

Does it mean GC makes two kinds of sleeves for this car or I got coilovers which are not for 92-95 Civic??

Any other opinions?
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Old Aug 24, 2006 | 09:44 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by d16z6 user &raquo;</TD></TR><TR><TD CLASS="quote">Does it mean GC makes two kinds of sleeves for this car or I got coilovers which are not for 92-95 Civic??

Any other opinions? </TD></TR></TABLE>

The first one. GC makes two sleaves. 1 for koni only and the other for 'other'. Go ahead and give GC a call.
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Old Aug 26, 2006 | 10:21 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (sirg-vtec)

Thanks for answers!

I guess I'll make adapter rings for my GC sleeves.

<U>&lt;&lt; As they sit on my car already</U>,can somone please measure inner diameter of GC sleeves for 92-00 Honda Civic which aren't specific for KONI yellows??? &gt;&gt;

If someone have tem laying around and could do this for me I would really appreciate it!
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Old Aug 27, 2006 | 01:52 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

Dude, they sell new sleeves for less than 100$. Just get the right ones.
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Old Aug 27, 2006 | 05:21 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (JDM_Ej)



<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by JDM_Ej &raquo;</TD></TR><TR><TD CLASS="quote">Dude, they sell new sleeves for less than 100$. Just get the right ones.</TD></TR></TABLE>

hrm thats odd i tried to get new sleeves from them and they said that they didnt want to take the liability for someone piecing together a coil-over/shock combo.

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Old Aug 27, 2006 | 05:41 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (projectTeG)

well youd need sleeve AND perches.
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Old Aug 27, 2006 | 06:37 PM
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you got the gc kit for stock shocks on eg civics. since the stock shocks on the eg civics are bigger in diameter than the koni shocks, you are going to have that gap, and like tyson said, this is not safe.

its not really a sense of wheter or not the gc sleeves made specifically for koni shocks are made for your civic, it just that the sleeves have to be designed to fit the shock you are putting them over.

where did you order the set from? usually they will ask you what kind of shocks you are putting the GC sleeves on so thay can get you the appropiate sized diamter.
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Old Aug 27, 2006 | 06:43 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (Tyson)



<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Tyson &raquo;</TD></TR><TR><TD CLASS="quote">well youd need sleeve AND perches.</TD></TR></TABLE>

yea i tried to buy the sleeve and the perch seperate, but they wouldnt let me. because i only have koni yellow sp3's up front and i needed new perches for them to fit.
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Old Aug 28, 2006 | 11:09 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

&lt;&lt; As they sit on my car already,can somone please measure inner diameter of GC sleeves for 92-00 Honda Civic which aren't specific for KONI yellows??? &gt;&gt;

Still need help!
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Old Aug 28, 2006 | 11:15 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

why are you asking ppl to do this? im not wasting my time which will tell you no more than just looking at that picture that its not a koni specific sleeve.
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Old Aug 29, 2006 | 03:52 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (Tyson)

Why? BECAUSE I WANT TO MAKE ADAPTERS SO THEY COULD FIT MY KONI YELLOWS.. I already know that it's not KONI specific sleeve.

Still need help..
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Old Aug 29, 2006 | 06:02 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by d16z6 user &raquo;</TD></TR><TR><TD CLASS="quote">Why? BECAUSE I WANT TO MAKE ADAPTERS SO THEY COULD FIT MY KONI YELLOWS.. I already know that it's not KONI specific sleeve.

Still need help..</TD></TR></TABLE>
Please, please call Ground Control and get the right coilovers.

Somebody would buy the ones you have, I am sure.

For anybody else thinking of doing this, you might want to consider buying the shocks and coilovers from GC at the same time. It's only slightly more expensive than the best price you'll find on Koni Yellow, and at least you'll know that it's being sold to work together.
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Old Aug 29, 2006 | 08:13 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (George Knighton)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by George Knighton &raquo;</TD></TR><TR><TD CLASS="quote">
Please, please call Ground Control and get the right coilovers.

Somebody would buy the ones you have, I am sure.

For anybody else thinking of doing this, you might want to consider buying the shocks and coilovers from GC at the same time. It's only slightly more expensive than the best price you'll find on Koni Yellow, and at least you'll know that it's being sold to work together. </TD></TR></TABLE>

It's going to be more expensive,than to make adapters.. I live in Europe and I bought GC coils (used) on ebay.
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Old Aug 29, 2006 | 11:42 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

If you have a metal lathe or mill you can probably make them yourself. You have to make sure that the adapter fits over the snap ring and "captures" it. Koni used to sell washers that had a step in them for this purpose, but I think they stopped selling them. I was going to have some of these adapters made (GC used to make them too, but stopped) and I got the dimensions from Koni. I have these measurements at home and I think I still have the CAD file too. If you have access to machine these then there should be no problem.

This is a cutaway of the type of design I was going to make (note this is totally not to scale)



Basically the adapter slips over the koni shock and captures the snap ring. Then the GC sleeve slips over the adapter and rests squarly on the sholder of the adapter. If you make all the parts fit together nicely then you should be ok.

I'll see if I can find the dimensions needed for the Koni shock
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Old Aug 29, 2006 | 10:05 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (nonsense)

This is exactly what I want to make! I have no access to machine like that but I'll give it to people who works with it.

It would be great if you could post proper dimensions!
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Old Aug 29, 2006 | 10:40 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

This is what I need. I can't really measure it correctly while it's on my car.

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Old Aug 30, 2006 | 01:14 AM
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hmm, why don't you just measure what you have in hand?

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Old Aug 30, 2006 | 02:49 AM
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Default Re: (bad-monkey)

It's on my car!
Only thing I have in hand right now is PC mouse..
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Old Aug 30, 2006 | 09:00 AM
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Default Re: (d16z6 user)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by d16z6 user &raquo;</TD></TR><TR><TD CLASS="quote">It's on my car!
Only thing I have in hand right now is PC mouse.. </TD></TR></TABLE>

i think everyone else's is on their car too
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Old Aug 30, 2006 | 06:41 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (nonsense)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by nonsense &raquo;</TD></TR><TR><TD CLASS="quote">

</TD></TR></TABLE>

Upper small ID is 42mm to cover shock body OD
Larger lower ID is 45mm to cover installed circlip OD
Bottom circlip groove should be a minimum of 3 mm deep vertically from the bottom.
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Old Aug 30, 2006 | 09:09 PM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (CRX Lee)

Huge thank you CRX Lee!
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Old Aug 31, 2006 | 07:07 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (d16z6 user)

I have a GC sleeve in my parts bin if you still need the inner diameter measurement. Just let me know & I'll dig it out this evening...
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Old Aug 31, 2006 | 08:08 AM
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Default Re: Possible trouble with GC and KONI install.. Need HELP! (94eg!)

Thanks Lee!


<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by 94eg! &raquo;</TD></TR><TR><TD CLASS="quote">I have a GC sleeve in my parts bin if you still need the inner diameter measurement. Just let me know & I'll dig it out this evening...</TD></TR></TABLE>

Yeah the ID of the GC sleeve would be great, even if it's just added to the thread for future reference
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