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D16 rebuild tips read this before u laugh

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Old Apr 26, 2006 | 05:59 PM
  #1  
stewart_racing17's Avatar
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From: summerside, PE, Canada
Default D16 rebuild tips read this before u laugh

Hey I have a 1991 honda civic si. i am plannin on retireing my d15 in which i race in a 4 cylinder oval track class. the cars r saposed to be "stock" but what they cant tech dont hurt them. i am goin to rebuild the engine before i put it in. what are some cheap things i can do to add power that they wont be able to see too bad. everything helps...thanks for ur time.
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Old Apr 26, 2006 | 07:01 PM
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LSVTEC 91 Civic's Avatar
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Default Re: D16 rebuild tips read this before u laugh (stewart_racing17)

Higher CR, P&P, Cam, Extrude hone IM, Bore TB... There are a number of things you can do.
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Old Apr 26, 2006 | 07:45 PM
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lohatch's Avatar
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From: the backwoods, usa
Default Re: D16 rebuild tips read this before u laugh (LSVT3K 91 C1V1C)

try some different oils. here is a test todd did.
https://honda-tech.com/zerothread?id=1414625

index your plugs with the strap inline with the TBelt/tranny.
i found 1-2% by doing this. it all adds up.
i've read other people prefering to index towards the exhaust side as well. so try it and see what works for you

i've read about cutting every other fin off the water pump. i've never tried it, nor do i know if it would cause cooling problems in your racing application.

when you install the valve seals remove the little springs on the seal. reduce friction.

some engine builders run specific bearing clearances trying to pick up some extra power.

do a pan-evac into your exhaust and pull crankcase pressure out of the engine.

maybe a phenolic spacer between your IM and head if you can get away with it.

obviously some gains in the head. at the valve seat. a camshaft if you can get away with it.

transmission fluid. wheel bearings. alignment. are some other places too look for advantages.

lighten anything in the rotating assembly possible. i think HF 1.5L had lighter crankshafts than the rest of the D's. here's some info. doesnt really matter if you want to run a 1.6 i guess.

mista bone posted this info over on D-series.org
"Interesting notes...........and random pondering...........

Crank Pulley Weights

Z6 = 8 lb, 2 oz
D15 non A/C = 3 lb, 9 oz

4 lb, 9 oz difference

Whatever scale I used before was JUNK! Bigger difference that I thought (6.5 vs 2.75) I'd scaled before.


Crankshaft Weights

HF = 21 lb
D15B7 = 24 lb
D16Z6 = 30 lb


Piston&Rod Weights, no rings or bearings
HF = 675 grams
VX = 710 grams
DX = 715 grams (88-95)
Y8 = 730 grams
Z6 = 750 grams
VX rod/P29 piston = 755 grams

Combo weight of crank + pulley
D15B7 = 27 lb, 9 oz
D16Z6 = 38 lb, 2 oz"

do any aero mods you can. tapping things on the front end. cutting diffusers into the rear bumper, or gettting rid of most of it to reduce drag.

that should get you started. good luck
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