Rate my AL welds please!
Machine = Miller Syncrowave 350LX
Gas = Argon @ 18 cfm
Tungsten = 3/32" 2%
Filler = 5356
Material thickness = 1/8"
Current = 75A (not full throttle)
It was my first time welding aluminum today. These beads were after 1/2 hour of practice. Let me know what you think.
Thanks in advance, and sorry for the bad pictures.
Soroush

Gas = Argon @ 18 cfm
Tungsten = 3/32" 2%
Filler = 5356
Material thickness = 1/8"
Current = 75A (not full throttle)
It was my first time welding aluminum today. These beads were after 1/2 hour of practice. Let me know what you think.
Thanks in advance, and sorry for the bad pictures.
Soroush

looks good. not to shoot you down or anything, but running a bead on aluminum is far easier than joing two pieces and running a bead down a joint. looks like you got the hang of the straight bead on flat metal down...so try doing a joint now! 
Kyle

Kyle
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by blueoval557 »</TD></TR><TR><TD CLASS="quote">looks good. not to shoot you down or anything, but running a bead on aluminum is far easier than joing two pieces and running a bead down a joint. looks like you got the hang of the straight bead on flat metal down...so try doing a joint now! 
Kyle</TD></TR></TABLE>
Yes, I agree with you. Too much heat and you'll blow holes streight though a 90* joint, kind of like melting a piece of plastic with a lighter. I actually started on joints a little bit after I finished those beads. I started an aluminum catch can. I'll post pictures of that when I finish it.
Thanks everybody for your feedback,
Soroush

Kyle</TD></TR></TABLE>
Yes, I agree with you. Too much heat and you'll blow holes streight though a 90* joint, kind of like melting a piece of plastic with a lighter. I actually started on joints a little bit after I finished those beads. I started an aluminum catch can. I'll post pictures of that when I finish it.
Thanks everybody for your feedback,
Soroush
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Honda-Tech Member
Joined: Dec 2001
Posts: 1,731
Likes: 0
From: abitibi-temiscamingue, Quebec, Canada
what's your ballance setting at ??
try a little more ballance, and a little more amp's, dunno what thickness you where welding, though, look like your bead is not flat enough,
you got to do a butt, or square joint to really show a good weld's, on AL, welding on flat plate don't mean a really good representation of your usual weld's
overall, really good job though, only need practice.
hope this help
Kranked
try a little more ballance, and a little more amp's, dunno what thickness you where welding, though, look like your bead is not flat enough,
you got to do a butt, or square joint to really show a good weld's, on AL, welding on flat plate don't mean a really good representation of your usual weld's
overall, really good job though, only need practice.
hope this help
Kranked
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by kranked91dx »</TD></TR><TR><TD CLASS="quote">what's your ballance setting at ??
try a little more ballance, and a little more amp's, dunno what thickness you where welding, though, look like your bead is not flat enough,
you got to do a butt, or square joint to really show a good weld's, on AL, welding on flat plate don't mean a really good representation of your usual weld's
overall, really good job though, only need practice.
hope this help
Kranked
</TD></TR></TABLE>
Thanks for your feedback.
I think I have the welder set at the proper settings. The thickness is 1/8", as mentioned in the first post. I don't think I need more amps. The reason the beads look cold is because of the camera and lighting in the room. I put the pieces of cardboard over the piece to get rid of the glare a little but, but it doesn't help much.
Here are a few more pics for the height/width comparison. I'll post a few pictures of the joints when I finish my catch can.


try a little more ballance, and a little more amp's, dunno what thickness you where welding, though, look like your bead is not flat enough,
you got to do a butt, or square joint to really show a good weld's, on AL, welding on flat plate don't mean a really good representation of your usual weld's
overall, really good job though, only need practice.
hope this help
Kranked
</TD></TR></TABLE>
Thanks for your feedback.
I think I have the welder set at the proper settings. The thickness is 1/8", as mentioned in the first post. I don't think I need more amps. The reason the beads look cold is because of the camera and lighting in the room. I put the pieces of cardboard over the piece to get rid of the glare a little but, but it doesn't help much.
Here are a few more pics for the height/width comparison. I'll post a few pictures of the joints when I finish my catch can.


Honda-Tech Member
Joined: Dec 2001
Posts: 1,731
Likes: 0
From: abitibi-temiscamingue, Quebec, Canada
Yepp,
look great from another angle! I think you have it good in the machine setting.
altough, I thing you could use a little more ballance to get more cleaning trough the bead.
you bead will look shinnier a bit
all in all, it really look good, post pic's of the catch can !
- later!
jp
look great from another angle! I think you have it good in the machine setting.
altough, I thing you could use a little more ballance to get more cleaning trough the bead.
you bead will look shinnier a bit
all in all, it really look good, post pic's of the catch can !
- later!
jp
You were right kranked!
I changed the balance from 3 to 5 and it made a big difference. I felt like it was easier to control the puddle and weld. My catch can unfortunately got scrapped. I'm not sure what happend to it, but it wasn't where I had left it off. I'll make another one.
Here are two pics with the higher balance. Ignore the big chunk of filler at the end of the beads. I left a piece of filler rod in the puddle to use as a handle, which I later on cut.

I changed the balance from 3 to 5 and it made a big difference. I felt like it was easier to control the puddle and weld. My catch can unfortunately got scrapped. I'm not sure what happend to it, but it wasn't where I had left it off. I'll make another one.
Here are two pics with the higher balance. Ignore the big chunk of filler at the end of the beads. I left a piece of filler rod in the puddle to use as a handle, which I later on cut.

Honda-Tech Member
Joined: Dec 2001
Posts: 1,731
Likes: 0
From: abitibi-temiscamingue, Quebec, Canada
Great ! those look very nice,
smooth all the way, good cleaning and shinier bead, that some nice work's.
more ballance will cause less penetration, much more cleaning action, meaning that the spread area in width of the string will be larger ( dunno if this sentence make sence, I'm french... might sound's weird a little ) oxide will be on each side of the string.
I often do a pass on 3% overall ballance, to get full penetration on my root pass, then I get the second pass on 8% over all ballance, this will give a smoot, almost chromed bead, bead will be wider than the root pass, but will be much more estetic.
Glad everything turn's well for you !
Now go on, make a nother catch can and post it, Lol
Kranked
smooth all the way, good cleaning and shinier bead, that some nice work's.
more ballance will cause less penetration, much more cleaning action, meaning that the spread area in width of the string will be larger ( dunno if this sentence make sence, I'm french... might sound's weird a little ) oxide will be on each side of the string.
I often do a pass on 3% overall ballance, to get full penetration on my root pass, then I get the second pass on 8% over all ballance, this will give a smoot, almost chromed bead, bead will be wider than the root pass, but will be much more estetic.
Glad everything turn's well for you !
Now go on, make a nother catch can and post it, Lol
Kranked
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by drchulo »</TD></TR><TR><TD CLASS="quote">they suck...you should quit.
lol
good **** meng
go weld some more stuff...</TD></TR></TABLE>
Who let you in?? LOL
Thanks Jay.
lolgood **** meng
go weld some more stuff...</TD></TR></TABLE>Who let you in?? LOL
Thanks Jay.
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PSI2HI »</TD></TR><TR><TD CLASS="quote">Looks good. Your just like me though and got the wavy line. Getting a steady straight line is a PITA.</TD></TR></TABLE>
Yes, I agree. My hand isn't the steadiest when I'm just "laying" beads, but my welds come out pretty streight if I have a reference line to weld on/along, like when doing butt joints, tee, lap,....
Yes, I agree. My hand isn't the steadiest when I'm just "laying" beads, but my welds come out pretty streight if I have a reference line to weld on/along, like when doing butt joints, tee, lap,....
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