All Motor / Naturally Aspirated No power adders

Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........

Thread Tools
 
Search this Thread
 
Old Mar 21, 2005 | 08:09 PM
  #1  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........

Update #2 I ended up pulling the motor today............I took it to an aluminum welding shop and they welded it up pretty good. I will be putting the motor back in tomorrow. Thanks to everyone that helped! Also if someone else runs into this problem, I suggest you do it right the first time and get it welded. JB weld wont hold for ****.


Update: I ended up using JB weld to block off the hole.......it worked for about 5 days and I started to see oil seeping through again! So now it looks like I am forced to pull the engine out AGAIN! A question that I need answered is can I get this thing welded with everything still connected to it. Im just going to pull the motor and take it to a welding shop and see if they can weld it. If anyone can answer my question, I would appreciate it. Thanks

Like the title says, I broke the housing off of the OPS and I tried JB weld but it didnt hold up. I need to get some ideas from the all motor guys. Let me know how I should go about fixing this.

Also, while I have a pic of this up, what is that green sensor above the oil pressure sensor? Just in case you need to know, its a JDM B16.

Any sort of advice and help is greatly appreciated. Thanks





Modified by EG6 SiR at 4:54 PM 4/28/2005


Modified by EG6 SiR at 10:37 PM 4/29/2005
Reply
Old Mar 21, 2005 | 08:11 PM
  #2  
Dan GSR's Avatar
Honda-Tech Member
 
Joined: Aug 2002
Posts: 4,638
Likes: 1
From: New York
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

gonna have to weld and re tap it
Reply
Old Mar 21, 2005 | 08:34 PM
  #3  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (Dan GSR)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Dan GSR &raquo;</TD></TR><TR><TD CLASS="quote">gonna have to weld and re tap it</TD></TR></TABLE>

Can anyone confirm this?
Also is there an alternate to taking out the block and getting in welded? Im sure there are people who have fixed this without welding it back. Thanks
Reply
Old Mar 21, 2005 | 10:42 PM
  #4  
DOHCtorTHRUST's Avatar
Honda-Tech Member
 
Joined: Apr 2002
Posts: 1,351
Likes: 0
From: oakland, ca, usa
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

see if you can stick a bolt in there and try to seal it up again with JB weld. that might work, unless you really want to use this spot for oil pressure reading. i believe you can tap the head(front by the vtec silenoid sp?) for oil pressure.

do you mind me ask how this cracked? i just installed a autometer sending unit on my block and im kinda skeptical of it holding up.
Reply
Old Mar 21, 2005 | 10:48 PM
  #5  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DOHCtorTH

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by DOHCtorTHRUST &raquo;</TD></TR><TR><TD CLASS="quote">
do you mind me ask how this cracked? i just installed a autometer sending unit on my block and im kinda skeptical of it holding up.</TD></TR></TABLE>

After I finished putting the motor together, I fired it up and I saw oil leaking. So I took out the oil pressure sensor and put teflon tape on the threads. While I was tightening.......CRACK. I tried JB weld but it didnt seem to hold up.
Reply
Old Mar 22, 2005 | 12:04 AM
  #6  
thevanitygroup's Avatar
 
Joined: Dec 2004
Posts: 648
Likes: 0
From: Montclair, CA, US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DOHCtorTH

You have another problem. Change that damn FRAM oil filter before its cardboard end cap gets sucked threw you motor in 1 billion pieces and it staves your motor for every last drop of dirty oil you still have.

As for you intial problem: weld! and im not talking jb
Reply
Old Mar 22, 2005 | 03:58 AM
  #7  
js96ek's Avatar
 
Joined: Jan 2003
Posts: 224
Likes: 0
From: somewhere in NOVA
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

you will have to have it welded and re-taped.
Reply
Old Mar 22, 2005 | 08:35 AM
  #8  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DOHCtorTH

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by thevanitygroup &raquo;</TD></TR><TR><TD CLASS="quote">.

As for you intial problem: weld! and im not talking jb </TD></TR></TABLE>

Is it possible to weld it with the motor in or am I going to have to take it out? Thanks

Reply
Old Mar 22, 2005 | 08:52 AM
  #9  
six sigma racing's Avatar
Honda-Tech Member
 
Joined: Feb 2003
Posts: 1,917
Likes: 0
From: San Leandro, CA, USA
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

just tap it in as far as you can.. and plug it up and use a nother oiling source.. ive had to repair this before.. and i just plugged it up.. JB weld wont work tried it..
Reply
Old Mar 22, 2005 | 08:53 AM
  #10  
six sigma racing's Avatar
Honda-Tech Member
 
Joined: Feb 2003
Posts: 1,917
Likes: 0
From: San Leandro, CA, USA
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DOHCtorTH

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by EG6 SiR &raquo;</TD></TR><TR><TD CLASS="quote">

Is it possible to weld it with the motor in or am I going to have to take it out? Thanks

</TD></TR></TABLE>

you have to take it out.. iv tried it.. and even then there is no garuantee that you will have full penetration becuase of the casting impuritys
Reply
Old Mar 22, 2005 | 09:02 AM
  #11  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DTR-FAB)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by DTR-FAB &raquo;</TD></TR><TR><TD CLASS="quote">just tap it in as far as you can.. and plug it up and use a nother oiling source.. ive had to repair this before.. and i just plugged it up.. JB weld wont work tried it..</TD></TR></TABLE>

Thats what I wanted to hear!!!!! I knew there was someone on here who has fixed this problem before without welding.
Anyway, about the tapping, I would have to grind down the lower half of the broken housing, then tap, right? Thanks for your help!

EDIT: On a side note, I just hit the 600 club without steroids!
Reply
Old Mar 22, 2005 | 09:35 AM
  #12  
six sigma racing's Avatar
Honda-Tech Member
 
Joined: Feb 2003
Posts: 1,917
Likes: 0
From: San Leandro, CA, USA
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

just make sure that you do not tap it too far to block the oiling system.. you can tell by taking out the alan plug on the oil pump side and you can see through to were you are tapping ..
Reply
Old Mar 22, 2005 | 09:54 AM
  #13  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DTR-FAB)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by DTR-FAB &raquo;</TD></TR><TR><TD CLASS="quote">just make sure that you do not tap it too far to block the oiling system.. you can tell by taking out the alan plug on the oil pump side and you can see through to were you are tapping ..</TD></TR></TABLE>

Thanks man

Now does anyone know what that green sensor is?
Reply
Old Mar 23, 2005 | 12:26 PM
  #14  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by EG6 SiR &raquo;</TD></TR><TR><TD CLASS="quote">

Now does anyone know what that green sensor is?</TD></TR></TABLE>
Reply
Old Mar 23, 2005 | 12:30 PM
  #15  
Jasper_db1's Avatar
Honda-Tech Member
 
Joined: Dec 2003
Posts: 3,265
Likes: 1
From: Aliso Viejo, Ca, USA
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by EG6 SiR &raquo;</TD></TR><TR><TD CLASS="quote">Now does anyone know what that green sensor is?</TD></TR></TABLE>

Water Temp Fan Switch on 1st gen B16a and 90-91 Integra B18a. The newers cars had a smaller switch mounted to the thermostat housing.
Reply
Old Mar 23, 2005 | 12:32 PM
  #16  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (Jasper_db

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Jasper_db1 &raquo;</TD></TR><TR><TD CLASS="quote">

Water Temp Fan Switch on 1st gen B16a and 90-91 Integra B18a. The newers cars had a smaller switch mounted to the thermostat housing.</TD></TR></TABLE>

Thank you, I have always wondered what the hell that was.
Reply
Old Mar 23, 2005 | 12:57 PM
  #17  
Supernatural's Avatar
Honda-Tech Member
 
Joined: Mar 2003
Posts: 1,397
Likes: 0
From: East Bumfuckville, Wisconsin
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DOHCtorTH

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by DOHCtorTHRUST &raquo;</TD></TR><TR><TD CLASS="quote">. i believe you can tap the head(front by the vtec silenoid sp?) for oil pressure.</TD></TR></TABLE>

thats a bad spot......theres only pressure when vtec is on
Reply
Old Mar 23, 2005 | 01:30 PM
  #18  
CHEETAH's Avatar
Honda-Tech Member
iTrader: (2)
 
Joined: Mar 2002
Posts: 5,828
Likes: 1
From: Woodbridge, NJ, Middlesex
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by EG6 SiR &raquo;</TD></TR><TR><TD CLASS="quote">Like the title says, I broke the housing off of the OPS and I tried JB weld but it didnt hold up. I need to get some ideas from the all motor guys. Let me know how I should go about fixing this.

Also, while I have a pic of this up, what is that green sensor above the oil pressure sensor? Just in case you need to know, its a JDM B16.
</TD></TR></TABLE>

block it off completely with JB weld and hondabond, use gray masking tape to wrap around jb weld mix to keep it compact while drying, the hondabond goes in the hole before.
Read oil pressure from side of head that has the small allen plug.

if you're gonna weld and retap, be forwarned about metal debris from tapping, filter better be very small micron, no FRAM use Honda OEM.

Greg
Reply
Old Mar 23, 2005 | 03:04 PM
  #19  
DonF's Avatar
Member
 
Joined: May 2002
Posts: 5,197
Likes: 1
From: Atl. Beach, fl, duval
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (CHEETAH)

OK, the real deal, buy a new 1\8 pipe tap and a 1\8 pipe plug (with allen drive). Coat the tap with grease and tap the block. Pull the the plugs and turn the engine over, this will be messey, but should push out any chips you missed. Plug the hole with the pipe plug, and take the oil pressure from the head, upper rear on the intake side with an adaptor (where the fitting goes for an LS-VTEC conversion) this should solve your prob.
Reply
Old Mar 23, 2005 | 06:24 PM
  #20  
no2psi's Avatar
Junior Member
 
Joined: Apr 2003
Posts: 331
Likes: 0
From: Mesa, AZ, usa
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DonF)

That same exact thing happened to me, when I was putting a b20 vtec together for my brother.
So I drained the oil out of the motor. Cleaned the broken piece with brake cleaner, cleaned the block with brake cleaner. Lathered both pieces with JB weld. And stuck the oil pressure sensor back in. And let it sit overnight. Then I bought the Golden Eagle oil sandwich plate. to supply oil to the head. This was 2 years ago. The car is driven daily on crappy Dallas streets. It has not yet leaked. Good luck whatever you do.
Reply
Old Mar 27, 2005 | 02:19 PM
  #21  
DOHCtorTHRUST's Avatar
Honda-Tech Member
 
Joined: Apr 2002
Posts: 1,351
Likes: 0
From: oakland, ca, usa
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (DOHCtorTH

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by SUPERNATURAL &raquo;</TD></TR><TR><TD CLASS="quote">thats a bad spot......theres only pressure when vtec is on</TD></TR></TABLE>

thanks for the tip Bell
Reply
Old Apr 29, 2005 | 09:37 PM
  #22  
EG6 SiR's Avatar
Thread Starter
Honda-Tech Member
 
Joined: Jul 2003
Posts: 972
Likes: 0
From: Somewhere in the US
Default Re: Cracked a piece off of the Oil Pressure sensor housing.........Now What? Pics........ (EG6 SiR)

Update up. Thanks for all the help
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
B16Turtle
Welding / Fabrication
2
Aug 25, 2009 06:11 AM
spoon93
Honda Civic / Del Sol (1992 - 2000)
7
Nov 21, 2007 04:17 PM
GSROWNSU
Acura Integra
2
Jul 15, 2007 08:57 PM
EikoU
Forced Induction
41
Oct 22, 2005 09:37 AM
EG6 SiR
Welding / Fabrication
20
Apr 29, 2005 09:36 PM




All times are GMT -8. The time now is 03:37 AM.