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-   -   My custom exhaust (pics) (https://honda-tech.com/forums/welding-fabrication-53/my-custom-exhaust-pics-1076419/)

Agtronic 12-05-2004 06:50 PM

My custom exhaust (pics)
 
Hi guys!

My number 1 priority with this exhaust, was that it appear as stock as possible. 2nd priority was that it sound as stock as possible. When I completed the system, I was pleasantly surprised, I had achieved exactly what I wanted.

The system is on my turbo 2.0L Jetta, so it had to be 2.5", and straight through. The system consists of a straight pipe from the turbo outlet to a Borla Turbo muffler, which is straight through. I thought it would be loud as hell with no cat and no resonator, but to my surprise, it is only slightly louder than stock. I don't hear it in the car with the windows closed, except at high-load / low rpm ... Very happy with the sound.

The whole thing is T304 stainless, and all welded by me and my friend Mathieu.

Only changes I want to make is to add a catalytic converter, out of respect for the people driving behind me, and for the environment. I will do this.

http://www.agtronic.com/project/welding/ag_ss_04.jpg

http://www.agtronic.com/project/welding/ag_ss_01.jpg

http://www.agtronic.com/project/buil...exhaust_01.jpg

Mathieu, one of my schoolmates, wanted to try out the TIG ...

http://www.agtronic.com/project/buil...exhaust_03.jpg

http://www.agtronic.com/project/buil...exhaust_05.jpg

Hangers are made of T304 1/2" round bar. I just could not bend them, so I cut slits in the the sides and rewelded them. (These were welded by Mathieu).

http://www.agtronic.com/project/buil...exhaust_06.jpg

http://www.agtronic.com/project/buil...exhaust_07.jpg

http://www.agtronic.com/project/buil...exhaust_08.jpg

http://www.agtronic.com/project/buil...exhaust_09.jpg

http://www.agtronic.com/project/buil...exhaust_10.jpg

http://www.agtronic.com/project/buil...exhaust_11.jpg

http://www.agtronic.com/project/buil...exhaust_12.jpg

Finland 12-05-2004 07:19 PM

Re: My custom exhaust (Agtronic)
 
Hello fellow Finn, nice to see excellent Finnish craftsmanship. Beautiful https://honda-tech.com/forums/images/smilies/emthup.gif

Bailhatch 12-05-2004 07:22 PM

Re: My custom exhaust (Agtronic)
 
Looks very nice https://honda-tech.com/forums/images/smilies/emthup.gif. I know it can be hard to make exhausts on A3/A2s that are lowered (I assume yours is) due to clearance over the rear torsion beam.

89civicdx 12-05-2004 07:37 PM

Re: My custom exhaust (Bailhatch)
 
Is this with the new pt 185...how are you liking it https://honda-tech.com/forums/images...es/emsmile.gif

LD_EGSICK 12-05-2004 07:46 PM

Re: My custom exhaust (89civicdx)
 
isn't a honda but you still get a https://honda-tech.com/forums/images/smilies/emthup.gif from me.

http://www.agtronic.com/project/buil...exhaust_08.jpg

sexy

nerdsports 12-05-2004 08:05 PM

nice.
very nice.

granteeton 12-05-2004 08:28 PM

very nice welding work.

project dc2 12-05-2004 08:36 PM

Re: (granteeton)
 
sweet. whered you buy those bends ? and what did you use to cut the SS ?

ExploitedRacing-HR 12-05-2004 09:01 PM

Re: (project dc2)
 
yea where did those bends come from!?


Mr.OB*GYN_Rhett 12-05-2004 11:50 PM

Re: (ExploitedRacing)
 
looks super nice https://honda-tech.com/forums/images/smilies/emthup.gif

5STAR3 12-06-2004 12:19 AM

Re: (EkNineSpooner)
 
h0t sh!t.

Downey 12-06-2004 02:39 AM

Re: My custom exhaust (Agtronic)
 
looks very nice. how much did all the parts cost you?

ManBearPig4silly 12-06-2004 06:00 AM

sexy shit

yellowturbo 12-06-2004 06:17 AM

can we say sleeper ?? Nice job, notheing equal the quality of a home made exhaust... always a perfect fit !

RCautoworks 12-06-2004 10:40 AM

Re: (yellowturbo)
 
Nice https://honda-tech.com/forums/images/smilies/emthup.gif , for a second I thought your friend was tigging the exhaust on his lap. Also the piece that is sitting on the table all tigged together, it looks like you flared out the ends, if so how did you do it ?

mopar junkie 12-06-2004 11:21 AM

>it looks like you flared out the ends

Thats called a v-band flange.

nitekidsef9 12-06-2004 11:32 AM

Re: My custom exhaust (LivinDreamsDC2)
 
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by LivinDreamsDC2 &raquo;</TD></TR><TR><TD CLASS="quote">isn't a honda but you still get a https://honda-tech.com/forums/images/smilies/emthup.gif from me.

http://www.agtronic.com/project/buil...exhaust_08.jpg

sexy</TD></TR></TABLE>

agreed.... https://honda-tech.com/forums/images/smilies/emthup.gif

95db8GSR 12-06-2004 11:45 AM

Serious f'ing welding skills. :https://honda-tech.com/forums/images/smilies/emthup.gif:

RCautoworks 12-06-2004 11:55 AM

Re: (mopar junkie)
 
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by mopar junkie &raquo;</TD></TR><TR><TD CLASS="quote">&gt;it looks like you flared out the ends

Thats called a v-band flange.</TD></TR></TABLE>

They don't even look like there on.

TrueNorthStar 12-06-2004 11:59 AM

Re: (95db8GSR)
 
I dont think those are exhaust "v-band" flanges or clamps. They look to me to be tri-clover flanges... used for process pipes in the food and drug industry.

RCautoworks 12-06-2004 12:20 PM

Re: (TrueNorthStar)
 
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by TrueNorthStar &raquo;</TD></TR><TR><TD CLASS="quote">I dont think those are exhaust "v-band" flanges or clamps. They look to me to be tri-clover flanges... used for process pipes in the food and drug industry.</TD></TR></TABLE>

Hmm, well does anyone know where to by piping like that, where its flared at the ends ?

wantboost 12-06-2004 12:26 PM

Re: (90blackcrx)
 
you cant buy it like that. you have to buy the v-band flanges, not the clamps, and weld them on the ends of the piping

shortyz 12-06-2004 01:30 PM

Re: (TrueNorthStar)
 
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by TrueNorthStar &raquo;</TD></TR><TR><TD CLASS="quote">I dont think those are exhaust "v-band" flanges or clamps. They look to me to be tri-clover flanges... used for process pipes in the food and drug industry.</TD></TR></TABLE>

your right, i use those clamps every day with rubber gaskets.

how do you seal these.. like a metal gasket?


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