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-   -   finally made my first "productinon" long tube header (https://honda-tech.com/forums/welding-fabrication-53/finally-made-my-first-productinon-long-tube-header-2920732/)

all_motor_mike 04-07-2011 10:54 PM

finally made my first "production" long tube header
 
this is for 2002-2005 cavi's and sunfire's. i put the proto up a few months back. well i sent it in and had it digitized and i finally got all my prebent pieces and flanges for the production one back. i think it turned out pretty good. it took a hell of alot longer then i thought it was going to, to assemble and weld it. but like most of my stuff im happy with the end result. i think ill be able to make the next one a little quicker. any ways heres the pics..........

production next to proto.......

http://i125.photobucket.com/albums/p...cheader001.jpg

http://i125.photobucket.com/albums/p...cheader072.jpg

http://i125.photobucket.com/albums/p...cheader066.jpg

http://i125.photobucket.com/albums/p...cheader071.jpg

http://i125.photobucket.com/albums/p...eader045-1.jpg

http://i125.photobucket.com/albums/p...cheader046.jpg

http://i125.photobucket.com/albums/p...cheader048.jpg

http://i125.photobucket.com/albums/p...eader049-1.jpg

http://i125.photobucket.com/albums/p...cheader041.jpg

http://i125.photobucket.com/albums/p...cheader070.jpg

http://i125.photobucket.com/albums/p...cheader067.jpg

http://i125.photobucket.com/albums/p...eader044-1.jpg

http://i125.photobucket.com/albums/p...cheader051.jpg

http://i125.photobucket.com/albums/p...cheader002.jpg

http://i125.photobucket.com/albums/p...cheader065.jpg

http://i125.photobucket.com/albums/p...cheader056.jpg

http://i125.photobucket.com/albums/p...cheader060.jpg

http://i125.photobucket.com/albums/p...cheader061.jpg

http://i125.photobucket.com/albums/p...cheader069.jpg


mike

BEfab 04-08-2011 05:01 AM

Re: finally made my first "productinon" long tube header
 
looks good!

ToxicFabrication 04-08-2011 06:54 AM

Re: finally made my first "productinon" long tube header
 
Mike did you become a welding ninja over night? That looks great! Did the new torch parts come in? Very clean

boost_aholic97 04-08-2011 07:48 AM

Re: finally made my first "productinon" long tube header
 
congrats on the new money maker! looks really good man!

9bells 04-08-2011 07:52 AM

Re: finally made my first "productinon" long tube header
 
Very nice. I remember when you did this. The design is so clean and simple.
Great job on getting a production piece going. Very important IMO to success in the fab world.

all_motor_mike 04-08-2011 09:15 AM

Re: finally made my first "productinon" long tube header
 
thanks guys. and yeah collin i got the new parts in as u can tell by the welds. im very happy with it and i hope to actually sell quite a few more now that i went through the trouble and money to make a jig and get them digi'd and everything u know.


mike

FabChild 04-08-2011 09:27 AM

Re: finally made my first "productinon" long tube header
 
Those are really nice, you did a great job! What was involved in getting the pieces pre bent?

turbojeesx 04-08-2011 09:43 AM

Re: finally made my first "productinon" long tube header
 
Great job! What did you wind up upgrading on your torch?

all_motor_mike 04-08-2011 09:55 AM

Re: finally made my first "productinon" long tube header
 

Originally Posted by FabChild (Post 45035027)
Those are really nice, you did a great job! What was involved in getting the pieces pre bent?


getting the proto digitized pretty much. once the guy did that he made pictures of each tube in solid works or some program of that nature and`bent them out on a mandrel bender. "turbo" i just upped my gas lense and cup size nothing super special in case u thought it was lol.


mike

SQ is the SQUAD 04-08-2011 10:18 AM

Re: finally made my first "productinon" long tube header
 
looks good, keep up the good work

Boostedld9 04-08-2011 11:03 AM

Re: finally made my first "productinon" long tube header
 
looks great mike. i'm sure newt will get you some #s

all_motor_mike 04-08-2011 11:05 AM

Re: finally made my first "productinon" long tube header
 
thanks brandon, that one is paul's though newts is the proto lol.


mike

civicgsrturbo32 04-08-2011 04:35 PM

Re: finally made my first "productinon" long tube header
 
Looks great!

CTD-Fab 04-08-2011 05:38 PM

Re: finally made my first "productinon" long tube header
 
Looks really good Mike! Mandrel bent stuff is fun to work with huh. One question about the collector. Because of the angle the tubes come out is it possible to weld all the way around the runners?

markspan6243 04-08-2011 06:02 PM

Re: finally made my first "productinon" long tube header
 
those welds are awesome man, looks good! but why for a cavaqueer of a sunflower?

TinyT 04-08-2011 06:25 PM

Re: finally made my first "productinon" long tube header
 

Originally Posted by markspan6243 (Post 45038493)
those welds are awesome man, looks good! but why for a cavaqueer of a sunflower?

In the fab world, if you want to make money, you make the parts that are demanded. Im sure there is plenty of demand for a nice header if he had the pieces mandrel bent for faster production.

all_motor_mike 04-08-2011 10:08 PM

Re: finally made my first "productinon" long tube header
 
to be honest i dont ask alot for my stuff (compared to other markets prices) and the neons/srt's and j-bodies dont have any support (well none of quality anyways), thats pretty much why. theres no point to try and get into the honda, mitsu or any other jap or european market those are all covered. besides im into the sow american sport compact cars anyways. and vince i use boiler paste on the collector joints so when i weld them the heat hardens the past and seal the slip on connection. im surprised u were the first person to ask that. oh and theres isnt really a demand for these things well there may be but people cant or dont want to pay to play. but ever so often when somebody does want one and the initial one is long gone i have the fixture and digi's to make one with no guessing.


mike

CTD-Fab 04-09-2011 08:19 AM

Re: finally made my first "productinon" long tube header
 
Boiler paste, thats pretty cool, never heard off using something like that. Ive just always wondered :thumbup:

all_motor_mike 04-09-2011 08:48 AM

Re: finally made my first "productinon" long tube header
 
well i dont know if thats what its known as, thats just what i know it as it. may be called something else by the guys that actually use it for its intended purposes.


mike

evo916 04-09-2011 05:10 PM

Re: finally made my first "productinon" long tube header
 
Looks good! I like the fit up and welds..

Autocratic 04-15-2011 07:21 PM

Re: finally made my first "productinon" long tube header
 
Mike,

Those headers look amazing.

Have you done any all motor VW stuff? I'm in the market for a header, however I'm in Texas :(

all_motor_mike 06-06-2011 12:20 AM

Re: finally made my first "productinon" long tube header
 

Originally Posted by Autocratic (Post 45084938)
Mike,

Those headers look amazing.

Have you done any all motor VW stuff? I'm in the market for a header, however I'm in Texas :(



i started in the vw market, but i sucked ass back then, im blackmkIII on vortex, and yes to bad ur in tx. anyways the whole point of bumping this was just to throw the last pictures of these things up. i just got the proto back from ceramic coating and i wanted to throw up some pics of it and the stainless production one side by side. the proto looks awesome after the cermic coating in my opinion. i like the welds in it, it just makes it look more custom u know.........

http://i125.photobucket.com/albums/p...lsjhead001.jpg

http://i125.photobucket.com/albums/p...lsjhead002.jpg

http://i125.photobucket.com/albums/p...lsjhead003.jpg

http://i125.photobucket.com/albums/p...lsjhead004.jpg

http://i125.photobucket.com/albums/p...lsjhead005.jpg

http://i125.photobucket.com/albums/p...lsjhead006.jpg

http://i125.photobucket.com/albums/p...lsjhead007.jpg

http://i125.photobucket.com/albums/p...lsjhead008.jpg

http://i125.photobucket.com/albums/p...lsjhead053.jpg

http://i125.photobucket.com/albums/p...lsjhead055.jpg

http://i125.photobucket.com/albums/p...lsjhead056.jpg

http://i125.photobucket.com/albums/p...lsjhead067.jpg

http://i125.photobucket.com/albums/p...lsjhead065.jpg


mike

essex 06-07-2011 01:04 PM

Re: finally made my first "productinon" long tube header
 
nice work mike :)


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