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-   -   Exotic metals bend tests (https://honda-tech.com/forums/welding-fabrication-53/exotic-metals-bend-tests-2618154/)

9bells Jul 30, 2009 05:20 PM

Exotic metals bend tests
 
Just got back from vacation/training&testing.
Here are a few of the many test welds. Welded Niobium, Titanium, Zirconium, and niobium/titanium alloys. All bend tested. Tried to get some fancy colours on them to see if slightly oxidized coupons will bend, and they do.
.187" fillet welds on Ti

http://i131.photobucket.com/albums/p...s/IMG_7595.jpg

.250" Zr702 zirconium

http://i131.photobucket.com/albums/p...s/IMG_7583.jpg

.187" groove on Ti

http://i131.photobucket.com/albums/p...s/IMG_7580.jpg

.125" groove on Ti alloy

http://i131.photobucket.com/albums/p...s/IMG_7579.jpg

.125" grooves on various Ti and Niobium alloys

http://i131.photobucket.com/albums/p...s/IMG_7572.jpg
http://i131.photobucket.com/albums/p...s/IMG_7568.jpg

It was amazing. got to see the whole process, right from the various ores from Khazikstan, Sierra Leone,etc. See teh melting and pouring, and crucibles,etc. The 18,000+lb ingots of zirconium worth a cool mill'.
The term expert has never had such a meaning when you take the training and theory from the guys who create, design, and make the metals. Too bad I couldn't see the R & D area for NASA and the airforce...oh well.

ROTARY Jul 30, 2009 06:21 PM

Re: Exotic metals bend tests
 
that's awesome sound like you really enjoy what you do :thumbup:

abnaasefmb Jul 30, 2009 06:49 PM

Re: Exotic metals bend tests
 
wow, how cool is your job!

dave@passenger Jul 30, 2009 09:37 PM

Re: Exotic metals bend tests
 
Sweet, who do you work for?

9bells Jul 30, 2009 09:47 PM

Re: Exotic metals bend tests
 
All the car work I do is for my own little company, but the day job is an instructor at Southern Alberta Institute of Technology.(SAIT Polytechnic) I teach an apprenticeship program for welding.
I also help Applied Reasearch on many projects consulting on welding/material applications, and actually doing some of the welding. Most of what they do is Canadian athlete performance and development of training. They also delve deeply into future power solutions, and prototyping.
I love this job more than I thought possible.

weiRtech Jul 31, 2009 04:22 AM

Re: Exotic metals bend tests
 
my brother is a millwright for suncor up in ft.mcmur, but lives in leduc. it is just stupid the money he makes. sounds like all the good jobs are out there!

97twodoor Jul 31, 2009 05:57 AM

Re: Exotic metals bend tests
 

Originally Posted by 9bells (Post 39449614)
All the car work I do is for my own little company, but the day job is an instructor at Southern Alberta Institute of Technology.(SAIT Polytechnic) I teach an apprenticeship program for welding.
I also help Applied Reasearch on many projects consulting on welding/material applications, and actually doing some of the welding. Most of what they do is Canadian athlete performance and development of training. They also delve deeply into future power solutions, and prototyping.
I love this job more than I thought possible.

Very cool job. I may see you out there in September for the World Skills competition. I'm the Canadian representative for Automotive Service.

EGJDM Jul 31, 2009 06:25 AM

Re: Exotic metals bend tests
 
That is some nice welding there 9bells!!! I went to SAIT for electronics engineering tech!

9bells Jul 31, 2009 07:24 AM

Re: Exotic metals bend tests
 

Originally Posted by EGJDM (Post 39452556)
That is some nice welding there 9bells!!! I went to SAIT for electronics engineering tech!

Nice. Thanks.
As to the skills, I hope to see alot of future tradespeople. It is going to be huge. We are quite involved as you might imagine.

Weldboost Jul 31, 2009 01:09 PM

Re: Exotic metals bend tests
 
Looks like fun. Enjoying what you do is priceless. How do the different materials flow (weld puddle travel)? I don't know much about titanium but that it is $$. Are any of these exotic materials beneficial in fabricating high performance auto parts?

k24em2 Jul 31, 2009 05:34 PM

Re: Exotic metals bend tests
 

Originally Posted by Weldboost (Post 39457473)
Looks like fun. Enjoying what you do is priceless. How do the different materials flow (weld puddle travel)? I don't know much about titanium but that it is $$. Are any of these exotic materials beneficial in fabricating high performance auto parts?

Some of them...titanium and magnesium for instance. A lot of the exotic metals are designed more for very high corrosion resistance and don't really have much application on a car.


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