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New fuel pump and relay.. Won't prime

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Old 03-25-2016, 12:22 PM
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Default New fuel pump and relay.. Won't prime

I have a 93 civic hatch, it wouldn't prime so we replaced the relay and it worked for a week and stopped, replaced the fuel pump and still nothing... Checked the relay again and it was fried so we replaced it again and it still won't prime.. Now we aren't getting power to the pump, all the fuses are fine... If there's a short somewhere how would I find it?
Old 03-25-2016, 12:24 PM
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Default Re: New fuel pump and relay.. Won't prime

And what did it short if the relay and fuses are OK!?
Old 03-25-2016, 12:30 PM
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Default Re: New fuel pump and relay.. Won't prime

Check the thermostat housing ground.

Check the main relay plug for

Check to see if you have 12 volts to the yellow and black/yellow wires. The black/yellow wire is a switched 12 volts.

Check the black wire for ground.

Check the green/yellow wire for ground. This is a ground trigger that the Ecu controls.
Old 03-25-2016, 12:33 PM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by dirtyundies
I have a 93 civic hatch, it wouldn't prime so we replaced the relay and it worked for a week and stopped, replaced the fuel pump and still nothing... Checked the relay again and it was fried so we replaced it again and it still won't prime.. Now we aren't getting power to the pump, all the fuses are fine... If there's a short somewhere how would I find it?
Start by checking the ground for the PGM-FI Main Relay, [fuel pump relay] it is grounded at the thermostat housing, test for all three powers at the relay, unplug the relay and with a 12V test light, [not LED type] for power, there should be one power, torn on ign. and you should have two powers turn ign to start and there should be three powers

1. hot at all times, ign. off.
2. hot in run, ign. on.
3. hot in start, ign, in start/crank position.

You said the relay was "burnt out", do you know what part of relay was "burnt out" the fuel pump relay or the fuel injector relay? 94
Old 03-25-2016, 12:48 PM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by fcm
Start by checking the ground for the PGM-FI Main Relay, [fuel pump relay] it is grounded at the thermostat housing, test for all three powers at the relay, unplug the relay and with a 12V test light, [not LED type] for power, there should be one power, torn on ign. and you should have two powers turn ign to start and there should be three powers

1. hot at all times, ign. off.
2. hot in run, ign. on.
3. hot in start, ign, in start/crank position.

You said the relay was "burnt out", do you know what part of relay was "burnt out" the fuel pump relay or the fuel injector relay? 94
It was the fuel pump relay that was burnt I'm not sure where... is there a diagram I can look up to see which three wires are power?
Old 03-25-2016, 01:02 PM
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Default Re: New fuel pump and relay.. Won't prime

Yellow has constant power, yellow/green and yellow/black have no power even when cranking... What's that mean
Old 03-25-2016, 01:06 PM
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Default Re: New fuel pump and relay.. Won't prime

Yellow/green will only have power when the Ecu triggers the relay.

The yellow/black is power out to Ecu.

Does the black/yellow wire have power with the ign on?
Old 03-25-2016, 01:06 PM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by 2point1
Yellow/green will only have power when the Ecu triggers the relay.

The yellow/black is power out to Ecu.

Does the black/yellow wire have power with the ign on?
No it doesn't
Old 03-25-2016, 01:08 PM
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Default Re: New fuel pump and relay.. Won't prime

Wait yea sorry black/yellow has power.. I was checking yellow/black oops
Old 03-25-2016, 01:16 PM
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Default Re: New fuel pump and relay.. Won't prime

The relay is still fine
Old 03-25-2016, 01:16 PM
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Default Re: New fuel pump and relay.. Won't prime

The green/yellow, according to 2point1 is the ECU/ECM control lead it is a ground but only controls the fuel pump relay, the fuel injector relay is controlled by the ign. switch, the hot in run lead. 94

Last edited by fcm; 03-25-2016 at 04:51 PM. Reason: wrong wire color
Old 03-25-2016, 01:22 PM
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Default Re: New fuel pump and relay.. Won't prime

So if yellow and black/yellow have power what do I check next? Also I don't hear the relay click
Old 03-25-2016, 01:34 PM
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Default Re: New fuel pump and relay.. Won't prime

There should be at least one click when you turn on the ign. [fuel injector relay] hold relay when turning on the ign. to see if you can feel the click, if not the relay ground [black] is bad or no power on the switched power to the relay. 94

Last edited by fcm; 03-25-2016 at 04:54 PM.
Old 03-25-2016, 01:38 PM
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Default Re: New fuel pump and relay.. Won't prime

I don't feel or hear it click...
Old 03-25-2016, 02:05 PM
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Default Re: New fuel pump and relay.. Won't prime

Check the black wire for ground. You can stick a piece of wire in the plug where the black wire is and touch the other end of the wire to the chassis.

With the piece of wire grounded to chassis and touching the black wire in the main relay plug see if you have 12 volts at the yellow/black wire. The yellow/black wire is what give the Ecu 12 volts with out 12 volts to Ecu the fuel pump won't prime
Old 03-25-2016, 02:19 PM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by 2point1
Check the black wire for ground. You can stick a piece of wire in the plug where the black wire is and touch the other end of the wire to the chassis.

With the piece of wire grounded to chassis and touching the black wire in the main relay plug see if you have 12 volts at the yellow/black wire. The yellow/black wire is what give the Ecu 12 volts with out 12 volts to Ecu the fuel pump won't prime
Black/yellow or yellow/black? Black/yellow has power, yellow/black doesn't
Old 03-25-2016, 04:56 PM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by dirtyundies
Yellow has constant power, yellow/green and yellow/black have no power even when cranking... What's that mean
Did you unplug the relay and test for the three powers? 94
Old 03-25-2016, 06:46 PM
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Default Re: New fuel pump and relay.. Won't prime

Yes yellow and black/yellow have power that's it
Old 03-25-2016, 07:29 PM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by dirtyundies
Black/yellow or yellow/black? Black/yellow has power, yellow/black doesn't

Yellow/black. It give the Ecu 12 volts. With out it the Ecu won't turn the fuel pump on. Trying to narrow it down to where the probelm is.

So you have 12 volts to the yellow and black/yellow wires. Now do you have ground to the main relay plug? It's the black wire.
Old 03-26-2016, 06:42 AM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by 2point1
Yellow/black. It give the Ecu 12 volts. With out it the Ecu won't turn the fuel pump on. Trying to narrow it down to where the probelm is.

So you have 12 volts to the yellow and black/yellow wires. Now do you have ground to the main relay plug? It's the black wire.
Yes I put a wire in the black and grounded it to the chassis like u said then checked yellow/black, still no power
Old 03-26-2016, 07:42 AM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by dirtyundies
Yes I put a wire in the black and grounded it to the chassis like u said then checked yellow/black, still no power
Was the ignition on when you did it?
Old 03-26-2016, 12:17 PM
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Default Re: New fuel pump and relay.. Won't prime

Originally Posted by 2point1
Was the ignition on when you did it?
Yea
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