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Rounded off A/C Idler Pulley Bolt!! Another way?

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Old 10-20-2011, 07:37 PM
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Default Rounded off A/C Idler Pulley Bolt!! Another way?

1999 civic EX

I was going to change timing belt today. Took care of P/S and alternator. Onto the A/C.....the damn tensioner pulley bolt was on so damn tight, I was trying for an hour to get it loose and then it ended up getting rounded to the point where it was useless.

What I wanted to know is this:
Is there an alternate way to get the belt off. The pulley looks like its on a bracket? Can I just unbolt the 2 bolts on that bracket and move the pulley away? Or.....can I unbolt the compressor to get the belt off?

If I can avoid cutting and drilling the pulley bolt and go with one of the 2 options above, plz tell me! Thanks!
Old 10-20-2011, 08:42 PM
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Default Re: Rounded off A/C Idler Pulley Bolt!! Another way?

you might be able to unbolt the compressor to get it off, getting it back on would be very tricky
Old 10-21-2011, 07:37 PM
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Default Re: Rounded off A/C Idler Pulley Bolt!! Another way?

Thanks.

Any other input?
Old 10-21-2011, 09:02 PM
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Default Re: Rounded off A/C Idler Pulley Bolt!! Another way?

if you pull the compressor off, i think the tensioner pulley is apart of the compressor mounting bracket, pull that off and maybe see is a shop can get the bolt out without damaging anything else. then just get a new bolt
Old 10-21-2011, 10:15 PM
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Default Re: Rounded off A/C Idler Pulley Bolt!! Another way?

Cut the belt. I had this exact same issue when doing mine.

But, the real issue is the idler pulley needs to come off.

if I remember correctly there is 2 bolts holding the bracket on.

The lower one is accesabile with a rachet, so it should be simple to break free. The top, not so esay. I had to use a pry bar, wedged under the bracket, and pryed up to break it free. Then stick your wrench in there and start lossening.
It will take a while, but you'll get it. A gear wrech would REALLY help!
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