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Infamous Header Rattle

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Old 05-26-2003, 04:46 PM
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Default Infamous Header Rattle

Posting this here to get more people to read it, I also posted in the itr section.

I installed a DC Sports 4-1 header on my 2k1 Integra GSR and now I've got that damned header rattle around 3k rpms. VERY VERY annoying!

I thought it might be the heat shield by the cat, since that is the area it sounds like it is coming from, but unless the cat is moving a good 2 inches there's no way it's hitting that. There was no rattle with the stock header.

The clearance on the oil pan concerns me, it's about 2mm, seams like a very likely place to be hitting, but it doesn't sound like it is coming from there and if it were I would think it would be a very common problem. And I have no clue how that would be fixed.

Everything I read seams to be about older itrs with a stock header, it has been rattling since I put the thing on when it only had 20k miles. Any ideas? or should I just give the people at DC Sports a punch in the stomach?
Old 05-27-2003, 08:18 AM
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Default Re: Infamous Header Rattle (PolyPill)

Bump
Old 05-27-2003, 08:54 AM
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Default Re: Infamous Header Rattle (PolyPill)

Is your donut gasket still good? May want to try changing the spring bolts to normal bolts.
Old 05-27-2003, 08:56 AM
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Default Re: Infamous Header Rattle (ultimatehonda)

r u sure u even have the o ring gasket on that header, cuz a friend of mine forgot, and we just poped one right on there, and problem solved, or u can go with what ultimatehonda said
Old 05-27-2003, 09:09 AM
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Default Re: Infamous Header Rattle (Dohc93hatch)

Mine Rattels due to the stock header holder, it's a metel thing that touchs the exhaust and when it's moving it raddels
Old 05-27-2003, 10:15 AM
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Default Re: Infamous Header Rattle

I know we didn't forget to put the gasket on and I remember it was in good condition, the car only had 20,000 miles on it when I put the header on.

It is bolted to the bracket firmly, I checked it a million times, ok 3 times.

When I get home I'mm going to take all the heat shielding off even it I don't think it is hitting. It was suggested that sometimes it rattles just because it sucks.
Old 05-28-2003, 07:47 AM
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Default Re: Infamous Header Rattle (PolyPill)

maybe its one of the heat shields, cuz i took off all my heat shields around the cat and piping area and there was no more rattling.
Old 05-28-2003, 02:29 PM
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Default Re: Infamous Header Rattle (PolyPill)

check ur 02 sensor.. might be loose..use lock tight
Old 05-28-2003, 10:24 PM
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Default Re: Infamous Header Rattle (PolyPill)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PolyPill &raquo;</TD></TR><TR><TD CLASS="quote">I know we didn't forget to put the gasket on and I remember it was in good condition, the car only had 20,000 miles on it when I put the header on.

It is bolted to the bracket firmly, I checked it a million times, ok 3 times.

</TD></TR></TABLE>

That bracket bolts to the block on the other end -- I had a rattle because one of those bolts had gotten lose.
Old 05-28-2003, 11:48 PM
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Default Re: Infamous Header Rattle (rhettster)

Retorque all the bolts.
Old 05-29-2003, 06:04 AM
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Default Re: Infamous Header Rattle (ultimatehonda)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by ultimatehonda &raquo;</TD></TR><TR><TD CLASS="quote">Is your donut gasket still good? May want to try changing the spring bolts to normal bolts. </TD></TR></TABLE>

thats what did it for me
Old 05-29-2003, 05:44 PM
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Default Re: Infamous Header Rattle (B16Ej1)

check for rocks above the heat shield. That's what was rattling in my car until i got under it and started troubleshooting.
Old 05-30-2003, 04:12 AM
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Default

Might wanna check to make sure the header bolt didnt come loose. my buddy didnt tighten his enough and now he has the annoying rattle
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