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D16 Valve Cover bolt broken in head

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Old 08-11-2010, 02:26 PM
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Default D16 Valve Cover bolt broken in head

Hey me and my friend were swapping a y8 head onto a y5 block and ran into a little problem. The valve cover bolt is broken off inside the head on the upper part where there are two bolts(not near the spark plugs).
I'm thinking about drililng it out but that seems risky
Any suggestions?
Old 08-11-2010, 02:33 PM
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Default Re: D16 Valve Cover bolt broken in head

easy out. head 2 sears, get the crapsman easy-out kit. one end of the bit smooths out the bolt part. the other end will grab and reverse it out. use a power drill but very slow rotation w good pressure down on it.

ive done it at least 10 times.
Old 08-11-2010, 03:04 PM
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Default Re: D16 Valve Cover bolt broken in head

Originally Posted by dohcdelsol
easy out. head 2 sears, get the crapsman easy-out kit. one end of the bit smooths out the bolt part. the other end will grab and reverse it out. use a power drill but very slow rotation w good pressure down on it.

ive done it at least 10 times.

alright, do you know how much it is?
Old 08-11-2010, 03:41 PM
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Default Re: D16 Valve Cover bolt broken in head

I would recommend against using a drill to extract the broken bolt.
Instead, use a hand tool to turn it out slowly.
As a precautionary measure, use penetrating oil beforehand.
Once you get a bite, the broken bolt should start turning. If not, stop and take it to a shop. You will complicate matters exponentially if the ez-out breaks off.

Should be less than 20 clams.
Old 08-11-2010, 05:02 PM
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Default Re: D16 Valve Cover bolt broken in head

if u cant get a vice grip or anything around it, then use an easy out. they work well just take ur time.
Old 08-11-2010, 09:02 PM
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Default Re: D16 Valve Cover bolt broken in head

I got it out with the easy out thanks for the help guys
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