Cypress Green Civic EK4 B16a2 Build Thread
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Cypress Green Civic EK4 B16a2 Build Thread
Well, finally i made to start a thread to introduce my Civic.
This is a '98 Civic VTi EK4, 100% Japan, B16A2 inside.
I got it the last year, and it's in very good conditions except for the paint, it has burns and dents all over the place, the idea is that over time it will get a full paint job, but not for the moment.
There are many things in the TO-DO list for it, but I started doing the timing belt service, all the fluids, water pump (60k miles) and so on, also replacing some damaged parts.
Made a few of orders already from bernardiparts.com and for the exterior i already give him a Rear OEM Spoiler and Foglights that were missing from factory.
Here are some general pictures from over the last year, next will start more seriously about changing some engine components and update the thread with the work.
First Shot ever, and a dirty Engine Bay
First things firsts, lets show some pictures of the much needed clean, and how it turned out.
This last one is not actually from the first clean of the engine bay, it took more than one to leave it this way, but still worth...
This is a '98 Civic VTi EK4, 100% Japan, B16A2 inside.
I got it the last year, and it's in very good conditions except for the paint, it has burns and dents all over the place, the idea is that over time it will get a full paint job, but not for the moment.
There are many things in the TO-DO list for it, but I started doing the timing belt service, all the fluids, water pump (60k miles) and so on, also replacing some damaged parts.
Made a few of orders already from bernardiparts.com and for the exterior i already give him a Rear OEM Spoiler and Foglights that were missing from factory.
Here are some general pictures from over the last year, next will start more seriously about changing some engine components and update the thread with the work.
First Shot ever, and a dirty Engine Bay
First things firsts, lets show some pictures of the much needed clean, and how it turned out.
This last one is not actually from the first clean of the engine bay, it took more than one to leave it this way, but still worth...
Last edited by creizlein; 03-21-2016 at 08:38 PM. Reason: Finally made the thumbnails to work...
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Wiper Arms & Hood Insulator Paint
As i mentioned before, the car definitively needs a complete paint job, but as for now I did focus on minor parts...
I went ahead and painted the hood insulator as well as the windshield wiper arms
For the Hood Insulator i just removed it and sprayed it with solid black, at least it looks a lot better.
For the wiper arms, I removed the old paint, primered them and then used semi-gloss black paint, it did make a huge difference.
I went ahead and painted the hood insulator as well as the windshield wiper arms
For the Hood Insulator i just removed it and sprayed it with solid black, at least it looks a lot better.
For the wiper arms, I removed the old paint, primered them and then used semi-gloss black paint, it did make a huge difference.
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Brake Pads & Discs
It was time for the Brakes, I bought a new set of OEM brake pads, which wasn't easy to find the right part # for the nissin ones, the brake disc still the original ones, they didn't need replace at this time so I just sent them to maintenance.
I also painted the calipers and the discs, I didn't want to remove the whole calipers to avoid bleeding the system, so it wasn't easy, specially to clean and sand the calipers, but it turned out great and they still look perfect after 20k miles
I also painted the calipers and the discs, I didn't want to remove the whole calipers to avoid bleeding the system, so it wasn't easy, specially to clean and sand the calipers, but it turned out great and they still look perfect after 20k miles
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Headlight Restoration
When I bought the car, It had depo replaced front headlight, I asked the owner why and he mention that they were all faded and yellow-ish so they replaced them, and that they still had the original set stored, which was perfect for my next project.
Thankfully, it a set of original Stanley front headlight, and they were in pretty bad shape, specially the right side one, and since I wasn't in a rush to restore them I used several different approaches to do exactly what I wanted.
Besides sanding the lenses, I did painted the housing in black and also used some 3M refractive orange tape to make the side corner orange, which was what I was looking for.
Also one of the electrical regulators wasn't working so i had to find a replacement motor for it and changed, now both regulators are working properly.
This is how they were...
And this is what happens after a 600grit sand paper, really scary to be honest...
Clean and Restoration
Final Result
I also went ahead and used Meguiar's PlastX on the rear ones, it did make a huge difference as well and they look brand new
Thankfully, it a set of original Stanley front headlight, and they were in pretty bad shape, specially the right side one, and since I wasn't in a rush to restore them I used several different approaches to do exactly what I wanted.
Besides sanding the lenses, I did painted the housing in black and also used some 3M refractive orange tape to make the side corner orange, which was what I was looking for.
Also one of the electrical regulators wasn't working so i had to find a replacement motor for it and changed, now both regulators are working properly.
This is how they were...
And this is what happens after a 600grit sand paper, really scary to be honest...
Clean and Restoration
Final Result
I also went ahead and used Meguiar's PlastX on the rear ones, it did make a huge difference as well and they look brand new
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New tyres and rims restoration
Now it was time to change the shoes, so I also decided to restore the rims, they were in bad shape, had lot of dents and scratches, so a repaint was needed.
For the tyres, I got a set of Dunlop Direzza DZ102, to be honest, very happy on how they handle so far.
This is how they were, and a set of rims from a friend for the meantime, It did look good, but i'd rather stick with the OEM original wheels for now...
Process and results...
For the tyres, I got a set of Dunlop Direzza DZ102, to be honest, very happy on how they handle so far.
This is how they were, and a set of rims from a friend for the meantime, It did look good, but i'd rather stick with the OEM original wheels for now...
Process and results...
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New Bits, Rear Wing and Cabin Air Filter
Some more updates on what has been going on over the past months...
Orders as they come, i got a bounch of parts, distribution belt, water pump, gaskets, oil seals, windshield wiper rods that were broken, air cabin filter, toon of clips and bolts, fuel filter, brake pads, as well as distributor rotor and cap.
OEM Style Rear Wing
Cabin Air Filter
For some reasson this model didnt enter the country with filter so i decided to buy one from the Honda CRv, I found here it fits perfectly and in fact it did.
The only problem was to clean out the hole, that wasnt easy even with the help of the vacuum, but finally made it happen.
Orders as they come, i got a bounch of parts, distribution belt, water pump, gaskets, oil seals, windshield wiper rods that were broken, air cabin filter, toon of clips and bolts, fuel filter, brake pads, as well as distributor rotor and cap.
OEM Style Rear Wing
Cabin Air Filter
For some reasson this model didnt enter the country with filter so i decided to buy one from the Honda CRv, I found here it fits perfectly and in fact it did.
The only problem was to clean out the hole, that wasnt easy even with the help of the vacuum, but finally made it happen.
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UTcomp & Air Intake
Two more updates for now, first I got hands on a Universal Trip Computer which honestly liked it very much and do recommend it, UTcomp, many of your guys may know or heard of it, installing on a EK cluster is perfect as it does fit on the OEM clock bezel and i could even managed to save the whole case of it to use the original screws to support.
I just realize that I do not have images of the final product running, but your guys can get an idea on how it went, Again, its a usefull piece of toy that can easily replace the boring factory clock.
And now we finally get to the important parts. the PWJDM PowerChamber finally arrived and it was time to install it, I am still impressed on how light this intake is and how quiet it gets when you are not heavy on the gas, the performance increase is yet to be discovered, but I expect to have a dyno runs after the intake manifold, tb and exhaust is done.
That is yet to come, expect some updates soon.
I just realize that I do not have images of the final product running, but your guys can get an idea on how it went, Again, its a usefull piece of toy that can easily replace the boring factory clock.
And now we finally get to the important parts. the PWJDM PowerChamber finally arrived and it was time to install it, I am still impressed on how light this intake is and how quiet it gets when you are not heavy on the gas, the performance increase is yet to be discovered, but I expect to have a dyno runs after the intake manifold, tb and exhaust is done.
That is yet to come, expect some updates soon.
#12
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Re: Cypress Green Civic EK4 B16a2 Build Thread
Just an FYI, but a good 2 1/2" aluminum tube with a velocity stack will almost certainly make more power than the whale ***** intake. I've always liked the look of the intake that you have and would gladly swap it out if it made even the same power, but after doing tons of research, all things being equal, aluminum tubing with velocity stack will likely make around 3-5 more HP.
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Re: Cypress Green Civic EK4 B16a2 Build Thread
Just an FYI, but a good 2 1/2" aluminum tube with a velocity stack will almost certainly make more power than the whale ***** intake. I've always liked the look of the intake that you have and would gladly swap it out if it made even the same power, but after doing tons of research, all things being equal, aluminum tubing with velocity stack will likely make around 3-5 more HP.
If I have to change the whale ***** I believe I will switch to a CAI system.
Lets see how it works after the 70mm TB and Intake is installed, thank you for your feedback !!!!
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New Intake Manifold and Throttle Body
Finally some more updates !!, Managed to get hands on the sk2 Pro Intake Series, a 70mm alpha TB, as well as the thermal gaskets and a few other bits.
Also I purchased two Cerakote products to protect the Intake manifold, this one is a ceramic clear coat, heat resistant, which should help to keep the temperature a bit cooler as well as prevent dust and preserve it as clean as possible. I also got another one, the black black one to Ceramic Coat the exhaust manifold, which is coming up in a few days.
Below are some pictures of the overall process.
First off, the new toys and the ceramic coating process...
I did had to buy a HVLP gun, but since it was going to be used only for this product I got the cheapest one I could find, it did a nice job.
After 48 hours it was time to remove the old one and change the intake.
And now it was ready to be installed, sorry for the lack of pictures afte the process was done..
So far I am pretty happy with the results, still didn't have the chance to measure changes in the Dyno, but I plan expect to do so before changing the exhaust system and header, so I can have a good point of reference.
I wont say that I noticed much of a performance gain, specially considering I still have the stock header, exhaust and catalyst converter, but it does feels a bit more responsive at high RPMs, and it sounds a bit more louder.
What I did NOT like was the feel of the gas pedal, looks like the sk2 Throttle spring is really really soft and I noticed a huge change on the pedal. I am trying to see if I can use the old spring back in this new TB... Did anyone had this same experience with swapping TBs?
Also I purchased two Cerakote products to protect the Intake manifold, this one is a ceramic clear coat, heat resistant, which should help to keep the temperature a bit cooler as well as prevent dust and preserve it as clean as possible. I also got another one, the black black one to Ceramic Coat the exhaust manifold, which is coming up in a few days.
Below are some pictures of the overall process.
First off, the new toys and the ceramic coating process...
I did had to buy a HVLP gun, but since it was going to be used only for this product I got the cheapest one I could find, it did a nice job.
After 48 hours it was time to remove the old one and change the intake.
And now it was ready to be installed, sorry for the lack of pictures afte the process was done..
So far I am pretty happy with the results, still didn't have the chance to measure changes in the Dyno, but I plan expect to do so before changing the exhaust system and header, so I can have a good point of reference.
I wont say that I noticed much of a performance gain, specially considering I still have the stock header, exhaust and catalyst converter, but it does feels a bit more responsive at high RPMs, and it sounds a bit more louder.
What I did NOT like was the feel of the gas pedal, looks like the sk2 Throttle spring is really really soft and I noticed a huge change on the pedal. I am trying to see if I can use the old spring back in this new TB... Did anyone had this same experience with swapping TBs?
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Re: Cypress Green Civic EK4 B16a2 Build Thread
not speaking from experience, but in looking at buying a skunk2 throttle body myself i've found that lots of people report that the throttle occasionally sticks partially open. this certainly wouldnt be helped by having a weak spring pulling it closed when the pedal is lifted as you described.
if you can reach the spring without disassembling the tb first i'd try to stretch it out a bit so that it holds the plate closed with a bit more force
if you can reach the spring without disassembling the tb first i'd try to stretch it out a bit so that it holds the plate closed with a bit more force
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Re: Cypress Green Civic EK4 B16a2 Build Thread
not speaking from experience, but in looking at buying a skunk2 throttle body myself i've found that lots of people report that the throttle occasionally sticks partially open. this certainly wouldnt be helped by having a weak spring pulling it closed when the pedal is lifted as you described.
if you can reach the spring without disassembling the tb first i'd try to stretch it out a bit so that it holds the plate closed with a bit more force
if you can reach the spring without disassembling the tb first i'd try to stretch it out a bit so that it holds the plate closed with a bit more force
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