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Honda Civic / Del Sol (1992 - 2000) EG/EH/EJ/EK/EM1 Discussion

CAT removal HELP!

Old 01-23-2009, 09:24 PM
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Icon2 CAT removal HELP!

My CAT is clogged. It is disconnected at the header. Now Im just trying to get the bolts off the other side of the CAT. They are rusted on good. So I got a grinder and cut the heads of the bolts off. Didnt touch the nuts because I didnt want to damage the exhaust piping Im still gonna use. The heads of the bolts are cut off. I cut into the CAT good you can see the outline of the bolt in the metal. I put PB Blaster and hit the end of the CAT with a big hammer and wont come off. Even tried a chisle wedge in the 3 corners no luck. Any ideas?? Maybe get it red hot with a torch??

-Thanks
Old 01-23-2009, 09:29 PM
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Default Re: CAT removal HELP!

Originally Posted by t0kyoStatus
My CAT is clogged. It is disconnected at the header. Now Im just trying to get the bolts off the other side of the CAT. They are rusted on good. So I got a grinder and cut the heads of the bolts off. Didnt touch the nuts because I didnt want to damage the exhaust piping Im still gonna use. The heads of the bolts are cut off. I cut into the CAT good you can see the outline of the bolt in the metal. I put PB Blaster and hit the end of the CAT with a big hammer and wont come off. Even tried a chisle wedge in the 3 corners no luck. Any ideas?? Maybe get it red hot with a torch??

-Thanks
hold on what are you trying to do? im confused... take bolts out of the cat or exhaust?
Old 01-23-2009, 09:31 PM
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Default Re: CAT removal HELP!

take the bolts off the cat where there are 3. I got the side where the 2 bolts are with springs. STUCK
Old 01-23-2009, 09:33 PM
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Default Re: CAT removal HELP!

Originally Posted by t0kyoStatus
take the bolts off the cat where there are 3. I got the side where the 2 bolts are with springs. STUCK

you put penetrating oil and all that on there?
i had a similar problem but just lubed em up good for a while and went at it hard and they broke loose.
Old 01-23-2009, 09:41 PM
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Default Re: CAT removal HELP!

yup. will spray more.
Old 01-23-2009, 09:43 PM
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Default Re: CAT removal HELP!

Originally Posted by t0kyoStatus
yup. will spray more.
FYI prob not the best idea to torch anything with penetrating oil all over it. haha
Old 01-23-2009, 10:41 PM
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Default Re: CAT removal HELP!

i had same problem. i unhooked my hangers on my exhaust and wiggled my exhaust around untill the cat was out the side of my car and went at it with a hack saw since i didnt have a grinder... you can try it that way if you want.
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