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calling all mini-me's

Old 04-14-2003, 01:03 AM
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Default calling all mini-me's

Sup guys, i'm trying to make a website for mini-mes, tech articals, posts, and i would like some ht members to give me anything they can, making a members section also.
Old 04-14-2003, 01:44 AM
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Default Re: calling all mini-me's (menkio)

im in!


Old 04-14-2003, 05:01 AM
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Default Re: calling all mini-me's (OGAG)

i can offer some stuff, just finished doing a mini me swap on my dx
Old 04-14-2003, 08:00 AM
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Default Re: calling all mini-me's (menkio)

what is a mini me
Old 04-14-2003, 08:15 AM
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Default Re: calling all mini-me's (banned)

sohc vtec head on a non vtec sohc block, ie d16z6 head on a d15 block, get the idea? silimar to ls/vtec.
Old 04-14-2003, 08:16 AM
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Default Re: calling all mini-me's (Echo7847)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Echo7847 &raquo;</TD></TR><TR><TD CLASS="quote">sohc vtec head on a non vtec sohc block, ie d16z6 head on a d15 block, get the idea? silimar to ls/vtec.</TD></TR></TABLE>

or a y8 head on a y7 block.
Old 04-14-2003, 08:17 AM
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Default Re: calling all mini-me's (Echo7847)

i did a mini me than threw a bearing don't suggest doing it on high milege d15's not good at all. Ecspecialy with a chipped p28 that rev up to 7500
Old 04-14-2003, 12:07 PM
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Default Re: calling all mini-me's (tonesdef)

i was gonna build up my block before i did the mini me, then run a 75 shot.
Old 04-14-2003, 12:09 PM
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Default Re: calling all mini-me's (menkio)

nerdsports has one... search through is article, I think he went into some tech...
Old 04-14-2003, 12:09 PM
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Default Re: calling all mini-me's (menkio)

I just put in new bearings and new rings. Can I go mini-me? I know very little of this. Anyone have a good write up on here?
Old 04-15-2003, 01:09 PM
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Default Re: calling all mini-me's (EF9_SiR)

well that's what im trying to put togther, people that are mini-me styled engine bays, and what we can do with them.. basicly a small club or group.. orginized.
main goal of sharing mini-me knowledge to the people that want to mini-me, and sohc tunning, racing, club cars, members list and bio also. Should be fun, aim me on menkio001
Old 04-15-2003, 01:17 PM
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Default Re: calling all mini-me's (OGAG)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by OGAG &raquo;</TD></TR><TR><TD CLASS="quote">im in!


</TD></TR></TABLE>

bahahhaha! right click...save as...!!!
Old 04-15-2003, 03:39 PM
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Default

Got my mini me.

Got my Turbo.

Got my d-series piston specs page:
http://www.heeltoeauto.com/dseries/dseries1.html
It is missing the teg pistons tho....

117k on the stock CX bottom end, minime for about 6 months, turbo for the last months or so...
Old 04-15-2003, 10:04 PM
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Default Re: calling all mini-me's (menkio)

we gotta get some times...
i'm gonna do the mini-me, polish, valves, springs, and rods/pistons with a turbo later on
Old 04-17-2003, 06:28 AM
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Default Re: calling all mini-me's (menkio)

Oh yeah, this is for the most part A6-mini me stuff
Here is some stuff I have collected off of the web and H-T members.
I'm too lazy to go through it and edit, sorry


A D16A6 throttle body doesn't work because it's a
different bolt pattern,so get a different TB that's
all. If you don't have the Y8 throttle body don't
worry,it's the same bolt pattern as 92+ D-series and
94+ Integra (LS/GSR/ITR doesn't matter) so pick up one
of those and you're set.

Some other stuff you need to know when swapping over:
1.Get the Y8 fuel rail,fuel rail nut (piece that holds
the fuel line to rail),fuel pressure regulator (never
test-fitted other FPRs on that rail),throttle cable
bracket and idle-air control valve. Basically try to
get it as complete as possible.

2.Those NOS/B&M/Vortech FPRs work on 6g FPRs by the
way. You'll have to run a longer hose to the return
line since the FPR is on the passenger side.
3.6g's don't have the air temp sensor screwed into the
intake manifold.Relocate your present sensor somewhere
on the intake tube or your airbox

4.Back to the TB. The above mentioned TBs have the MAP
sensor mounted on them,you can remove the stock
firewall-mount one.

5.If you can get hold of a 92+ Civic EVAP solenoid,you
can get rid of that firewall-mount stuff altogether by
using that solenoid. Looks a lot cleaner under the
hood IMHO. You need the plug for that solenoid
though,I think the 4g uses a different plug (I did
this stuff like 2yrs ago so it's one detail I don't
remember offhand)

6.Don't reuse the big-hose EVAP solenoid that came
with the Y8 (it's bolted on the fuel rail). Unbolt it
and plug up the vacuum port.
7.There are extra bolt holes on the fuel rail when
doing the conversion. It's at the right spot to put a
cushion clamp to hold the clutch cable.

8.I don't reuse the bracket that supports the intake
manifold to the engine block. Never had problems
without that piece.


and here is some more...

I've seen a lot of questions recently regarding the conversion of a D16a6 to become a sohc WITH vtec. This setups is commonly referred to as a "Mini-me." So I'm going to try and cover all the various angles to making one of these little D-series screamers right. NOTE: This isn't a how-to article, it's more of a broad ideas type pointer...for the down and dirty hands on, see Xtensive's earlier article.

In theory, it's very simple. Take a D16a6 bottom end and "just" bolt on a D16z6 or D16y8 head. Okay, if you have no idea why somebody would bother with this, raise your hand...
For starters, more horsepower, more torque and it's cheaper and easier than a complete engine swap. Especially if the only thing wrong with your current engine is in the head. Why replace a perfectly good block, unnecessarily.

Secondly, vtec is cool. It has a kind of a Jekyl/Hyde thing going on. Below 5000 rpm it's incredibly efficient yet peppy but once it hits the higher rpms, it opens up two extra valves per cylinder and makes an extra oomph of power.

According to knowledgeable engine builders, the a6 block was/is the best D-series civic bottom end. However, the heads from the newer z6 and y8 are without a doubt a better design...so why not have your cake and eat it too? You can realistically expect at least 120hp at the flywheel without a loss of driveability or fuel economy. In fact, my MPG went up. There's even more power there with some aftermarket parts and tuning. However, if tuning an air to fuel ratio or fiddling with your engine's timing is a daunting task, you might be better off just getting a nice port and polished D16a6 head because you will have to do at least rudimentary tuning. The only drawback I can see is that the higher compression makes it forced induction unfriendly. And I don't think I've met an import enthusiast yet who didn't, on some level, want to go turbo or supercharged somewhere down the line. Not to say it can't be done, it'll just be another hurdle. So consider that before you go ahead with the surgery.

Choices:


D16z6 from 1992-95 Civic Si or Ex. Requires some slight fabrication on the distributor mount to make it fit. The more common of the two heads and usually cheaper.

D16y8 from 1996-00 Civic Ex. Everything bolts right on.

I've seen bare heads go anywhere from $125-250. Anything more and you should be expecting extras like intake manifold, adjustable cam gear, performance cams etc. And obviously, the lower the miles, the better.

Priorities:
Chief concerns in making one of these setups work well is...(not in any particular order)


Figuring compression ratio and keeping detonation in check

Tuning the fuel and timing

Deciding on a way of activating the vtec solenoid


So compression...an a6 block and pistons with a z6 head nets a low to mid 10:1 compression ratio (CR). The y8 head mated to the same block/pistons comes out to be high 10, low 11:1 CR. The stock CR on a d16a6 is 9.1:1 so as you can see, it's a significant increase, as far as CR goes. Higher CR makes more power so more is better, right? Well, to a point. You go to high and you run into a nasty little engine-breaking problem called detonation. Basically, the high pressure in a cylinder ignites the gas/air mixture before the engine management system sends a spark. This out of place ignition really places stress on a system that relies heavily on precise timing to maintain longevity.
If you want that simplified-detonation is bad, avoid it all costs.
A higher octane rated gas is more resistant to detonation so this may be required to keep your engine from pinging. There are ways to lower the CR, which we'll cover under the Components section.


Fuel and Timing...these are important because they both have the potential to result in detonation if botched. If you run lean(not enough fuel) you get detonation and if your timing is advanced to far, again, detonation. Too much fuel and you foul plugs, o2 sensors and the catalytic converter. And timing retarded to far means weak power. With the Mini-me, I would suggest a setup for maximum adjustability so you can tinker with tuning these variables. And tuning is a necessity. This setup was never made by Honda and it takes some trial and error to get it running 100%.


And vtec? There's a little solenoid on the backside of the head that sends the signal to the valvetrain to open the extra valves. On a stock z6/y8, this is controlled by the computer. The ecu monitors temperature, oil pressure, and finally rpm. If the rpms go above X amount, and the oil pressure and temp are right, you get vtec. You can solve your problem this way, but it will require converting to the newer wiring harness, ecu, and sensors. After you've done all this, it will work great but it has significantly increased cost and time involved. So most people opt for one of the alternatives.
On the cheap end, you can fabricate a rpm sensitive switch to the vtec solenoid so anytime you go above a specified RPM it trips the solenoid. There are aftermarket computers that can do this for you also. They vary significantly in features and cost so we'll cover them more in depth in Components.

Components:
There are several components to consider when building a Mini-me. These are the categories I consider important and several option in each one. This is not to say it's all the solutions(or even best), just the ones I have researched and considered.


Pistons.
Stock a6 pistons. They're already in there and the most cost effective option. Only problem I have with the a6 pistons is the CR is getting kind of high on the y8 head. If you go with the a6 pistons, you'll want to explore options for compensating for CR with fuel and timing adjustability.
Aftermarket pistons. You can pick up a set of pistons designed for turbos that typically drop the CR a whole point. This would put it at a very safe street/ daily driver level. Expensive though.
Other Honda pistons. The z6 pistons lower CR by about half a point over the a6 pistons. Inversely, ZC and 1st gen Integra pistons raise it by a half point. I picked up a set of new z6 pistons for a little over $100.

Rods.
Stock a6 rods. If you're not tearing your block apart, stock is fine in the interest of saving money.
ZC and 1st gen Integra rods. They're a little beefier and relatively inexpensive.
Aftermarket rods. Plenty to choose from but again, expensive.

Headgaskets.
Since you're removing the old one, time to upgrade. Do not use the a6 gasket, there are plenty of better choices. The a6 was a metal composite type gasket that did not hold up as well as full metal ones. The thickness of the headgasket can also marginally effect CR(thicker gasket equals lower CR).
The z6 gasket is a full metal replacement. Cheap and it works well. In fact, it's what my Honda dealer uses (instead of the a6 gaskets) on a6 setups.
Avoid the y8 gasket because it's supposed to be thinner than the z6, unless you're trying for a higher compression.
Aftermarket copper gaskets. Initially attractive as they are extremely durable, available in different thicknesses and cheap. After some research, I found several people who said the block or the head would need to be machined to have these fit properly...uh, too much work. No thanks.
HKS makes several different thickness metal headgaskets for the D series motors.

Head studs vs Head bolts.
Technically, you're not supposed to reuse the old bolts because they stretch, but people do. So if you're going to do it right, pick up a set of head studs from ARP. They're just a little more $ than a new set of standard bolts from Honda. At first I didn't understand the difference, aside from being made of a better quality metal. Then a mechanic friend used this somewhat simple-stupid analogy. Imagine standing in hallway. Your job is to physically hold a door shut. A guy walks up and tries to go out the door by pushing. You're pulling with both hands. If he pushes hard enough the door will open. In this case, you are a bolt. Now if you were a stud(ha) you could reach one arm across the hall and use another door's handle as an anchor. Make sense? I hope so because I couldn't think of another way to explain it.

Adjustable Cam Gear.
Really as a precaution more than performance enhancement. This will give you a little more room for adjustability when it come to dialing in your timing. Get the gear for whatever head you're using. Stick with a known brand...AEM, Skunk2, DC sports, STR...etc.

A Air-to-Fuel meter or gauge.
This will help you determine where you are at as far as fuel mixture. Having a mixture that's off will either lead to all sorts of secondary problems, rob you of power, or result in detonation. Get one that has a good range. The kind that's commonly used by the old V-8 crowd, the one with three LEDs for rich, stoichmetric, and lean won't be any help. I picked an Autometer gauge that has something like a 26 light range from rich to lean and was warned after the fact it wouldn't be very accurate but to date, I have no complaints with it's performance.

Vtec controls/ computers.

A'PEXi V-TEC AFC.
A great unit that piggybacks on the standard ecu that has a vtec option and fuel adjustment capability thru the whole rpm range. Not to expensive either...

Fields SFC-VTEC.
Basically the same thing as the A'PEXi unit. It allows for fuel and vtec control.

Zdyne.
You send them a stock CRX ecu and they reprogram it. There are several options here.
Cheapest is their One Wire Conversion. They basically just put a vtec feature on. This is a good option because it doesn't rely on any piggyback units to activate the vtec. The bad is that it's not an adjustable unit so you will need something like an adjustable fuel pressure regulator to lean or richen the fuel mixture.
The most expensive is the Gold Secu. It's fully adjustable. You can change fuel AND timing, move vtec activation, control NOS or boost etc. Very nice but prohibitively expensive if you're on a tight budget. A good investment if you plan on keeping the car or changing your setup in the future. It pretty much does it all.

RPM switch.
Very cheap, very easy...but you get what you pay for. You are going to have to get a fuel pressure regulator so you have some control over mixture. The adjustable cam gear is also a good idea because with this, the only timing adjustability you'll have is how far you can turn the distributor, which is (more often than not) not enough.

My results:
I ended getting 106hp and 101 ft/lbs. to the wheels on a dyno. The cool thing though, it was making 99 ft lbs at 2200 rpms. It's really great for moving thru traffic, roll on power is impressive. It's actually making more torque than a stock B16 and I'm still getting 30-32mpg in town. I'm toying with the idea of some headwork and maybe a performance cam. The car is a sleeper, down to the stock exhaust. I'm sure there's still some serious Hp to be made here.

There are a few things that were not covered in this write up. Let me know when the website goes up and I'll contribute more info to it.


Modified by d357r0y at 10:26 PM 4/17/2003
Old 04-17-2003, 09:48 AM
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since last night my car is finally bug free,(knock on wood)no CEL and it passed inspection i can offer alot of errors and such i came across. so lemme know what ya wanna do

aim - mdsilage
Old 04-17-2003, 10:21 AM
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Default Re: (devonic)

???? Isnt a mini-me swap the same as a stock sohc v-tec engine? Maybe im misunderstanding something, but essentially wouldnt it still make the same horsepower? Your swapping the head off a sohc v-tec engine and putting it on a non-sohc vtec engine making the engine the same as the head you took off the vtec one right? Sorry if this sounds confusing?
Old 04-17-2003, 10:47 AM
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Default Re: calling all mini-me's (w00t!)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by w00t! &raquo;</TD></TR><TR><TD CLASS="quote">nerdsports has one... search through is article, I think he went into some tech...</TD></TR></TABLE>

naw i dont. never went through with it. still wondering if i should.... im turbo now.
Old 04-17-2003, 12:13 PM
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Default Re: calling all mini-me's (nerdsports)

Here ya go... y7-&gt;y8 conversion how-to. Written by my friend chris.

Enjoy!

From: "Chris Fitzpatrick" &lt;chris@tiora.net&gt;
Sent: Saturday, November 30, 2002 12:15 PM
Subject: Re: [hondalist] Gonna swap a Y8 o to a Y7, need advice on
ANYTHING..


below is the small writeup ive done for a mini-me swap...
word of warning.. if the y8 head is a 96-98 and the y8 intake manifold is a
99 or 00 you will need to plug up the injector breather vents (i used
permatex) or else you will have a major intake manifold leak.


Here are the parts you will need:
y8 head / intake manifold / throttle body / ecu etc.. basicly everything
head up from the y8

you will need to get a knock sensor since the y8 ecu expects a knock sensor
and y7s didnt come with them, i would try to find one used since from honda
they are around $150 new, there is a port this screws into on the back of
the block right above the oil filter near the top of the block (its pre
threaded). you will want to do this and run a wire for it before you put
your y8 head/manifold on since its near impossible to get to.

as far as wiring there are 6 wires to deal with:
1 for knock sensor (1 pin, must be added see above)
2 for vtec pressure switch (2 pins)
1 for vtec solinoid (1 pin on usually green plug)
2 for idle air control valve (canister hangs off back of y8 manifold near
throttle body with 2 pins)

you can either try to move the wires in your y7 harness or just run new ones
(you can feed them through the boot under the battery holder), since I
couldnt figure out how to remove the pins from the harness and relocate them
without destroying the plug or pins i decided to just run new wires. this
way you can just plug your y7 ecu back into the harness later on if needed
without redoing the wiring again.

4 wires will need to go inside of the car to the ecu, 2 are connected to
things in the engine bay

in engine bay wires:
-one of the pins of the IAC valve, goes to the middle pin on the y7 iac
valve connector, the y7 has a 3 pin connector the y8 has a 2 pin, the other
pin from the y8 iac will run to the ecu (see below)
-one of the pins of the vtec pressure switch needs to goto a good ground,
the other pin runs to the ecu (see below)

from what i can tell it doesnt mater which pin on those two connectors goes
to the engine bay connection (above) or ecu connection (below)

in ecu wires:
here is the pinout for the 96-98 ecu's
http://tech.hybridgarage.com/t...A.jpg
(A/32p)
http://tech.hybridgarage.com/t...C.jpg
(C/31p)
http://tech.hybridgarage.com/t...D.jpg
(D/16p)

-the wire from the knock sensor will goto pin 6 (KS) on plug D/16p
-the wire from the vtec pressure switch will goto pin 15 (VTM) on plug C/31p
-the wire from the vtec solenoid will goto pin 8 (VTSOL) on plug A/32p
-the wire from the iac valve will goto pin 12 (IACV) on plug A/32p

i soldered the wires to the pin connections in the ecu (notched a hole in
the ecu to run the wires into it)

other than the wiring there isnt much to the swap, you just remove the y7
head, put a new headgasket down then put on the y8 head. just make sure to
follow the procedures in a maintenance book (haynes manual recommended).

if you are going to use the y8 exhaust manifold/cat you will need to extend
the wires on the second O2 sensor and then get your exhaust modified to mat
up to the cat (dx exhaust at least on the sedans will go to far forward and
about 10" needs to be cut off for the ex cat to fit under the car)
Old 04-17-2003, 12:50 PM
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Default Re: calling all mini-me's (d357r0y)

"d357r0y" - your post is about a mini me swap on EF crx/civic motors (i.e. d16a6). Its from the ef forum. Since this post is about eg/ek mini me's there are some differences. Just to keep people from getting confused.

https://honda-tech.com/zerothread?id=209474

-johnny
Old 04-17-2003, 01:09 PM
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Default Re: (Si-G93)

"???? Isnt a mini-me swap the same as a stock sohc v-tec engine? Maybe im misunderstanding something, but essentially wouldnt it still make the same horsepower? Your swapping the head off a sohc v-tec engine and putting it on a non-sohc vtec engine making the engine the same as the head you took off the vtec one right? Sorry if this sounds confusing?"


ANYONE?
Old 04-17-2003, 04:47 PM
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Default Re: (Si-G93)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Si-G93 &raquo;</TD></TR><TR><TD CLASS="quote">"???? Isnt a mini-me swap the same as a stock sohc v-tec engine? Maybe im misunderstanding something, but essentially wouldnt it still make the same horsepower? Your swapping the head off a sohc v-tec engine and putting it on a non-sohc vtec engine making the engine the same as the head you took off the vtec one right? Sorry if this sounds confusing?"


ANYONE?
</TD></TR></TABLE>

yep..it is the same. Although some of the non-vtec engines had different pistons. And there never was a 1.5 litre vtec (in america at least).

But ya..same thing.

liam
Old 04-17-2003, 09:19 PM
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Default Re: calling all mini-me's (d357r0y)

dam that was the longest post I have ever sean!
Old 04-17-2003, 09:47 PM
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Default Re: calling all mini-me's (playAho)

damm.. thanks guy. As i can see mini-me's can't be discounted as a strong contender on the street.. what you can do with a dohc, we will do with a sohc. Not trying to start a war, or anything like that.. but i find it funner to build with what god has given me.. where is my shoe ?
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