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Old 03-02-2004, 07:52 PM
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Default Stainless MIG welding hints?

I'll be welding my 304L stainless intercooler piping as soon as my turbo manifold arrives. I only have experience welding on mild steel. Is the technique for welding stainless any different?

Thanks
Ben
Old 03-03-2004, 06:03 AM
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Default Re: Stainless MIG welding hints? (Bnjmn)

no, stainless welds verry easily... I use 100% argon vs. 75/25 that most people use for mild, but that is the only differance

oh, and of course you will want to use stainless wire
Old 03-03-2004, 08:30 AM
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Default Re: Stainless MIG welding hints? (Bnjmn)

I have mig welded stainless to mild with mild wire (flux core). Pretty ugly but worked. (It was for a temp exhaust on a beater)
Old 03-03-2004, 08:38 AM
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Default Re: Stainless MIG welding hints? (devnull)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by devnull &raquo;</TD></TR><TR><TD CLASS="quote">I have mig welded stainless to mild with mild wire (flux core). Pretty ugly but worked. (It was for a temp exhaust on a beater)</TD></TR></TABLE>

how terrible would it be to weld ss to mild with fluxcore? i dont have a tank yet, but people have asked me if i could and i said no. looks/grinding is no issue.
Old 03-03-2004, 08:42 AM
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Default Re: Stainless MIG welding hints? (XDEep)

read the entire "NEW welding thread" theres a lot of good stuff in there
Old 03-03-2004, 08:43 AM
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Default Re: Stainless MIG welding hints? (XDEep)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by XDEep &raquo;</TD></TR><TR><TD CLASS="quote">

how terrible would it be to weld ss to mild with fluxcore? i dont have a tank yet, but people have asked me if i could and i said no. looks/grinding is no issue.</TD></TR></TABLE>

GAAAAHHH!!! Very ugly and not a good joint!

1. Fluxcore is already sloppy.
2. Different materials don't weld easily.
3. different temp expansion coefficients means cracks, lots of them.

Randy

100% argon works fine for any SS or mild steel application. it really is the best sheild gas for that but the 75/25 stuff is WAAAY cheaper.
Old 03-03-2004, 09:09 AM
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Default Re: Stainless MIG welding hints? (Bnjmn)

I thought that helium based tri-mix was supposed to be used for Stainless MIG welding?

thats what hobart recomends...... http://www.hobartwelders.com/techtips.html#mig
Old 03-03-2004, 09:17 AM
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Default Re: Stainless MIG welding hints? (B18Flip)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Bnjmn &raquo;</TD></TR><TR><TD CLASS="quote">How does 100% argon work with mild steel?
I'm going to be welding stainless to mild on some parts of the exhaust system, as well as some mild-mild welding.

Thanks
Ben</TD></TR></TABLE>

100% argon works fine on steel its just that the mix has carbon in it to add carbon back into the steel because some is burnt off during welding.
Old 03-04-2004, 08:35 AM
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Default Re: Stainless MIG welding hints? (XDEep)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by XDEep &raquo;</TD></TR><TR><TD CLASS="quote">

how terrible would it be to weld ss to mild with fluxcore? i dont have a tank yet, but people have asked me if i could and i said no. looks/grinding is no issue.</TD></TR></TABLE>

I have not had any problems (yet). Besides, it is just ic piping right? I would prob do it if I didn't have a gas mig (which I don't) but if you do, and getting gas isn't expensive (I have no idea) get the gas.

If you do it with flux core and the wire is mild, I would spray something on there to prevent rust. The worst that will happen, I guess, is that you will have to put a new bead on it later.
Old 03-04-2004, 09:13 AM
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Default Re: Stainless MIG welding hints? (devnull)

not to hijack your thread but i need o know what welder to buy in order to weld in my roll cage in my car.
Old 03-04-2004, 09:34 AM
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Default Re: Stainless MIG welding hints? (Bnjmn)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Bnjmn &raquo;</TD></TR><TR><TD CLASS="quote">if you don't know what to buy you shouldn't be welding a cage in. That is the truth.
Just go to a welding shop and they will help you out and be able to answer all questions.</TD></TR></TABLE>

listen man i dont need you or anyone else to tell me what i can and can not do to my own car ok. everyone has to start somewhere no one just knows what to do. i never said i was going to learn on my cage i planned on practicing on scrap pieces but i needed to know what welder i need to get first. thanx jack ***
Old 03-04-2004, 11:37 AM
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Default Re: Stainless MIG welding hints? (Bnjmn)

****** https://honda-tech.com/zerothread?id=610646 *****

41 pages of welding info!
Old 03-04-2004, 11:57 AM
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Default Re: Stainless MIG welding hints? (nextelbuddy)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by nextelbuddy &raquo;</TD></TR><TR><TD CLASS="quote">

listen man i dont need you or anyone else to tell me what i can and can not do to my own car ok. everyone has to start somewhere no one just knows what to do. i never said i was going to learn on my cage i planned on practicing on scrap pieces but i needed to know what welder i need to get first. thanx jack ***</TD></TR></TABLE>

to weld a cage I wouldn't use anything other then tig. there's no way you could get the mig tip in all the cracks and shield the puddle properly, plus mig welds (depending on what filler/gas you use) have been known to be weaker then tig welds, plus tig looks so nice when you do them correctly.
Old 03-04-2004, 12:23 PM
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Default Re: Stainless MIG welding hints? (Canuk_SiR)

the canuk is right... lol

check the welding thread, im sure its been covered ATLEAST once.
Old 03-04-2004, 12:28 PM
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Default Re: Stainless MIG welding hints? (Canuk_SiR)

for nhra a cage mild steel HAS to be MIG'ed and chrome moly TIG'd
definitley get a 230V welder for that stuff. I did mine with my 110 cause i have no 220 in the garage and it looks SO shitty. quite ugly. gonna have to tint the windows so nobody can see it
check out harbor frieght i got thier 230 and for teh price it works great. and lok at
kenkustomchassis.com for the cage. i got an 8pt rollbar for $160!!!
hth
Old 03-04-2004, 02:11 PM
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Default Re: Stainless MIG welding hints? (Burke)

I went looking for that website and it doesn't exist. You sure its still around?? Or did you just type it wrong. Thanks
Old 03-04-2004, 02:15 PM
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Default Re: Stainless MIG welding hints? (tegmech)

oop my bad
http://www.kenskustomchassis.com/

Old 03-04-2004, 08:56 PM
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Default Re: Stainless MIG welding hints? (Burke)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Burke &raquo;</TD></TR><TR><TD CLASS="quote">
kenkustomchassis.com for the cage. i got an 8pt rollbar for $160!!!
hth
</TD></TR></TABLE>

damn thats a good price and pics and are u sure thats the right link?
Old 03-04-2004, 09:39 PM
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Default Re: Stainless MIG welding hints? (Burke)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Burke &raquo;</TD></TR><TR><TD CLASS="quote">for nhra a cage mild steel HAS to be MIG'ed and chrome moly TIG'd
</TD></TR></TABLE>

by capitlizing that HAS I hope you don't mean you can't TIG mild steel. Gen Reg of the NHRA rule book Rule 4:10:

....All 4130 chrome moly tube welding must be done by approved TIG heliarc process; mild steel welding must be done by approved MIG wire feed OR approved TIG heliarc process.....
Old 03-06-2004, 05:59 AM
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Default Re: Stainless MIG welding hints? (racerxadam)

oooh my bad - last time i read it thought it HAD to be migged.
and the site is kenskustomchassis.com
great guys there!!!
Old 03-06-2004, 08:34 AM
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Default Re: Stainless MIG welding hints? (RGAZ)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by RGAZ &raquo;</TD></TR><TR><TD CLASS="quote">

GAAAAHHH!!! Very ugly and not a good joint!

1. Fluxcore is already sloppy.
2. Different materials don't weld easily.
3. different temp expansion coefficients means cracks, lots of them.

Randy

100% argon works fine for any SS or mild steel application. it really is the best sheild gas for that but the 75/25 stuff is WAAAY cheaper.</TD></TR></TABLE>

but 2. and 3. would apply to welding with gas as well. more specifically, how much worse is welding ss to mild with fluxcore (mild, they dont make ss fluxcore?) vs with gas and the correct ss wire? no critical joints, just an ss muffler to mild b pipe.
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