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HKS Blow off valve, C CLIP = pain in the ass

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Old 06-15-2001, 11:48 PM
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Default HKS Blow off valve, C CLIP = pain in the ***

I've been running my car for over 7 months with a TAPED on/Zip Tied Blow off valve. Works great, but it's kinda ugly. 7 months ago when I put the turbo into the car, I couldn't get the c clip/snap ring into the groove. I broke 5 snap ring tools. Anyways, how the heck do i get that thing in?

oh yeah, i also BROKE the c clip itself. I've tried looking everywhere for the darn thing at the auto stores, no luck! the biggest they have is like 1 1/5 inch diameter
Old 06-16-2001, 12:59 AM
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Default Re: HKS Blow off valve, C CLIP = pain in the *** (BG Boost)

Did you have the circlip in upside down?? the clip only goes in one way. Its wedge shaped on the edge.
Old 06-16-2001, 01:01 AM
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Default Re: HKS Blow off valve, C CLIP = pain in the *** (BG Boost)

i had a smiliar problem, my BOV broke off at an auto cross, and i couldn't get another c-clip, so i drilled and put put 3 small screws exactly 120 degrees apart, with an o-ring. i haven't had any problems since then
Old 06-16-2001, 07:29 AM
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Default Re: HKS Blow off valve, C CLIP = pain in the *** (TurboType-R)

What kind of screws? And how did you drill it. From the top or from the sides of the flange? Wouldn't it leak air when under boost?
Old 06-16-2001, 07:51 AM
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Default Re: HKS Blow off valve, C CLIP = pain in the *** (BG Boost)

I had the same problem. I went 6 months with a strap around it and broke two snap ring tools. What I did was to grind the tapered side down a little to get it to fit. I made a tool out of a pair of needle noise pliers bent the tip in a vise into a L shape. It been on about 3 months with no problems.
Old 06-16-2001, 01:36 PM
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Default Re: HKS Blow off valve, C CLIP = pain in the *** (BG Boost)

i can't think of the exact name of the screws i used, but they are short aluminum screws, so if the bov breaks off again it won't break the intake piping, i made marks 120 degrees apart on the bov and flange. and then i drilled from the bottom up on the BOV. i took the shiny case off so i could put the screws through. the flange that is on the intake piping, i marked and drilled the holes straight down, on the underside of the flange i ground down the surface (only where the screws will be) so that i could mount nuts on a flush surface. i put glue on the nuts so they won't come off. i am running 6 psi right now and it doesn't leak at all, i pressure tested to 15 pounds (with water) and it didn't leak. i used a slightly oversized O-ring to make sure it wouldn't leak.
Old 06-17-2001, 01:58 PM
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Default Re: HKS Blow off valve, C CLIP = pain in the *** (TurboType-R)

*stating the obvious* - just buy a C-clip tool. Sears sells it for like 15 bucks (craftsman ) ...sure you'll only use it once or twice, but it'll save you the headache.
Old 06-17-2001, 05:50 PM
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Default Re: HKS Blow off valve, C CLIP = pain in the *** (BG Boost)

The best answer is here...damnit, didn't you search? j/k

https://honda-tech.com/zerothread?id=29756
Old 06-17-2001, 05:52 PM
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Default Re: HKS Blow off valve, C CLIP = pain in the *** (KJ)

That post is a riot.
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