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broke bolt in my exhaust housing help!!!

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Old 01-23-2007, 11:52 PM
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Default broke bolt in my exhaust housing help!!!

K well while i was trying my new **** on see if everything fits i broke a bolt into my turbo exhaust housing.

you think it will still be ok if i dont put any bolts there ? or should i drill it let me know what you think.

here:
Old 01-24-2007, 03:55 AM
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Default Re: broke bolt in my exhaust housing help!!! (elementb16a)

drill and tap?
Old 01-24-2007, 04:17 AM
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Default Re: broke bolt in my exhaust housing help!!! (non-VTEC)

If you don't put a bolt there it will most likely leak.
Old 01-24-2007, 04:25 AM
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Default Re: broke bolt in my exhaust housing help!!! (Synapse Motorsport)

drill and use an easy out
Old 01-24-2007, 05:42 AM
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damn that sucks. kinda looks like the same setup have. only im a h22. why did u use studs an not just bolts? also is that a hermsfab mani???
Old 01-24-2007, 07:17 AM
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Default Re: (DrivinVtec)

Weld a vband fitting right to the housing and weld a plate over the internal WG opening. Did that on mine to just avoid dealing with the broken studs on the turbine housing.

3inch should fit perfectly, just cut the other studs down and weld away.

Worked great btw.
Old 01-24-2007, 08:43 AM
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hum that is a spoolinperformance manifold k ill try to drill it then if it dosent work ill get one welded there or somethin
Old 01-24-2007, 08:49 AM
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Default Re: (elementb16a)

if you drill and tap with the right size tools, and hit it dead center you can take out all the bolt material without damaging/changing the original threads
Old 01-24-2007, 09:19 AM
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Default Re: (legendboy)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by legendboy &raquo;</TD></TR><TR><TD CLASS="quote">if you drill and tap with the right size tools, and hit it dead center you can take out all the bolt material without damaging/changing the original threads</TD></TR></TABLE>

tap what?

drill a hole in the center of the broken stud and use an appropriate size easy out.
Old 01-24-2007, 09:25 AM
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k well just brought it to my friends garage and he said he will take out and clean all my threads so thats perfect but thanx alot for all your help
Old 01-24-2007, 01:52 PM
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any machine shop would take the bolt out for $15-$20.
Old 01-24-2007, 02:23 PM
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Default Re: (TurBros)

dont make this any harder than it is.

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by mike1114 &raquo;</TD></TR><TR><TD CLASS="quote">drill and use an easy out</TD></TR></TABLE>
Old 01-24-2007, 02:31 PM
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Default Re: (gritsak)

I have the same exhaust housing and one of mine broke off too, but its was one of the ones away from the turbine. Mine doesn't leak, but since yours is one of the main 3 it might.

Since it's off the car right now I would get that broke bolt out.

If you have a welder you can tack a little piece of metal to it and turn it out.
Old 01-24-2007, 04:42 PM
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Default Re: (Shmaa)

Just drill out and heilcoil. Dont make it difficult by trying to center and tap and so on. Heilcoil stronger anyways =D
Old 01-24-2007, 06:04 PM
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Default Re: (1Bar GSR)

If there is any amount of the bolt sticking up out of the hole...You could just cut a slot into it with some kind of cut off wheel and use a flathead screwdriver to get it out...
Old 01-24-2007, 06:23 PM
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Default Re: (Shmaa)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Shmaa &raquo;</TD></TR><TR><TD CLASS="quote">I have the same exhaust housing and one of mine broke off too, </TD></TR></TABLE>
x3 on that....
easy out didn't work so i had to drill it out and retap the hole. i used the same tap as the original threads so everything came out good.
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