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SHG is back! Easy's EP3 goes under the knife...

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Old 03-24-2010, 02:23 PM   #1
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Default SHG is back! Easy's EP3 goes under the knife...

Welcome to my thread showcasing the ownership and build of my 2002 Civic Si!

I bought this car on November 17th, 2008. I daily drove it mostly stock with springs and wheels for the first yeah and a half, then I was able to get a winter car and no longer had to drive it in the winter. Other than that I daily drive it as much of the year as possible. Driving the car every day really helps me enjoy my hard work, and lets the car be something more than just a project. Since 2010 Ive been having alot of fun with the car, and have slowly sorted out what seems to be a great suspension and wheel/tire setup. I also picked up a K20A2 complete changeover but since late 2010 Ive only managed a bit of progress on building it and the gearbox. Now that the rest of the car is up to the new drivetrain it ill be the next priority!

Im going to keep this first post updated with some current pics of the car aswell as a mod list and a master index linked to each update. Hope you guys enjoy!

Specs:

-Exterior:
Mugen replica wing
OEM 04-05 side skirts
CTR rear bumper
Custom extruded aluminum rear bumper beam
Volvo 740 lip retrofit
SHG eyelids
LED parking lights
CTR H badges and Union Jack
Rear wiper delete
SoHonda Garage windshield banner

-Interior
F1 Spec Type 2 carbon buckets
OEM DC5 sliders
SHG Version 2 Rigid Seat brackets with titanium hardware
Buddy Club shifter
Black Suede door cards and cubby door
SHG RS door pulls
FEEL's metal badge
Custom steering wheel spacer
J's Racing steering wheel badge
DC5R pedals
Carbon blockoffs
Carbon dual din
Hidden head unit
A/D/S midbass + high mount tweeter front/Infinity reference coax rear speakers
Custom sound deadening
S2000 start button mounted on carbon
CTR shift ****
CTR shift boot
OEM cargo net
S2000 16" 5 hole spare tire
DC5 rear shock braces

-Engine
SHG Rocker Cover
SHG PRB/PRC dip stick tensioner
Banded S2000 oil filter
Custom booster and evap lines
Re-routed throttle cables
FEEL's radiator cap
FEEL's oil cap
Ported RSX-S exhaust manifold and cat
Buddy Club Racing Spec Exhaust
Buddy Club Racing Spec Battery
SHG aluminum battery tray

-Suspension+Brakes
Full DC5 suspension
06 DC5 hydraulic power steering retrofit
All hardware cadmium plated
Todd's front camber/caster top hats with titanium hardware
Custom spec Fortune Auto 510 shocks with 750f/1250r springs
Custom modified Neuspeed strut bar with dimple die reinforcement
DC5R front control arms
DC5R front sway bar
ASR 32mm hollow rear bar with subframe brace
Energy suspension trailing arm bushings
King Motorsports ball joint adapters
Buddy Club P1 racing ball joint
Buddy Club P1 racing rear upper control arms
Whiteline turnbuckle sealed endlinks
Custom gusseting on rear trailing arms
Skunk 2 billet rear lower control arms with custom bushings
SHG fender well covers
Stoptech ST40 4 piston front brakes w/ 4mm backspacing
DC5-S 15/16 MC and prop valve
Ferodo DS3000 front, Porterfield R4 rear pads (track use)
Motul RBF600

Wheels + Tires
Front: 17x8.5 Advan RG with 255/40/17 Z2
Rear: 17x7.5 Advan RG with 225/45/17 Z2
Buddy Cub P1 lug nuts
Enkie valve stems

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Updated pictures as of 10.12.14













Current power output (stock)





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Index

Page 2: New tires and rear wheels, King ball joint adapters, re-worked intake manifold
https://honda-tech.com/forums/showth...2748948&page=2

Page 3: FEEL's dampers, FEEL's sticker and plaque, King ball joint inserts installed
https://honda-tech.com/forums/showth...2748948&page=3

Page 5: Chassis and suspension painted with POR15, new dampers and parts installed, alignment and corner weight.
https://honda-tech.com/forums/showth...2748948&page=5

Page 7: Black Suede door inserts, MemoryFab seat install
https://honda-tech.com/forums/showth...2748948&page=7

Page 8: Monticello track day pics 5-17-10
https://honda-tech.com/forums/showth...2748948&page=8

Page 9: More track pictures, Custom suede wrapped console over, FEEL's Badge and Rad Cap
https://honda-tech.com/forums/showth...2748948&page=9

Page 10: Pictures on the new garage!
https://honda-tech.com/forums/showth...748948&page=10

Page 11: Pictures of the car, New OEM parts, 05 DC5-S Manifold and Cat
https://honda-tech.com/forums/showth...748948&page=11

Page 12: Progress on the custom seat brackets
https://honda-tech.com/forums/showth...748948&page=12

Page 13: Satin clear coat finish on carbon dash inserts
https://honda-tech.com/forums/showth...748948&page=13

Page 14: Stoptech 4 pot brakes, FEEL's oil cap and decals
https://honda-tech.com/forums/showth...748948&page=14

Page 16: Russel brake lines, Bride Des Speed racing gloves and my custom painted helmet
https://honda-tech.com/forums/showth...748948&page=16

Page 17: Progress on seat brackets, machined stoptechs, Carbing tie bar, AEM fuel rail
https://honda-tech.com/forums/showth...748948&page=17

Page 18: New motor! K20A2, por 15 rear bumper support, FEEL's sticker
https://honda-tech.com/forums/showth...748948&page=18

Page 19: Seat brackets primed and wet sanded
https://honda-tech.com/forums/showth...748948&page=19

Page 20: Photoshoot, seat brackets complete and one Stoptech caliper refreshed
https://honda-tech.com/forums/showth...748948&page=20

Page 21: OEM muffler refreshed
https://honda-tech.com/forums/showth...748948&page=21

Page 22: Spoon Engine damper installed
https://honda-tech.com/forums/showth...748948&page=22

Page 24: Mini photoshoot at work with Mikes Mugen
https://honda-tech.com/forums/showth...748948&page=24

Page 25: Carbon block plate/S2000 start button project
https://honda-tech.com/forums/showth...748948&page=25

Page 26: S2000 start button project complete, custom spherical rear endlinks
https://honda-tech.com/forums/showth...748948&page=26

Page 27: Garage pics, new pedal hardware, seat buckle and mount project (wiring and fab)
https://honda-tech.com/forums/showth...748948&page=27

Page 28: SHG Rigid seat brackets complete! Beginning work on carbon air box mold
https://honda-tech.com/forums/showth...748948&page=28

Page 29: Progress on airbox mold, Buddy Club P1 arms
https://honda-tech.com/forums/showth...748948&page=29

Page 31: SHG RS door pulls mocked up, pic of the track gear
https://honda-tech.com/forums/showth...748948&page=31

Page 33: SHG RS door pulls complete, MemoryFab bucket refinished matte carbon
https://honda-tech.com/forums/showth...748948&page=33

Page 35: Dyno Graph, airbox progress, and some projects Im doing at work
https://honda-tech.com/forums/showth...748948&page=35

Page 36: Rear strut braces and suspension tear down begins
https://honda-tech.com/forums/showth...748948&page=36

Page 37: FEEL's dampers disassembled, rotors resurfaced, seat installed, garage pics
https://honda-tech.com/forums/showth...748948&page=37

Page 38: Custom dimple die gusseting for the rear trailing arms
https://honda-tech.com/forums/showth...748948&page=38

Page 39: More progress on trailing arms and custom steering bracket.
https://honda-tech.com/forums/showth...748948&page=39

Page 40: Rear caliper rebuild, powdercoated parts, rear swaybar installed, custom delrin bushings drawn up
https://honda-tech.com/forums/showth...748948&page=40

Page 42: Trailing arms with ES bushings and fresh paint, S2 rear lca's
https://honda-tech.com/forums/showth...748948&page=42

Page 43: Suspension hardware back from cadmium plating, rear calipers assembled
https://honda-tech.com/forums/showth...748948&page=43

Page 44: Rear endlinks installed
https://honda-tech.com/forums/showth...748948&page=44

Page 45: Custom Delrin bushings, rear suspension installed, steering rack rebuilt
https://honda-tech.com/forums/showth...748948&page=45

Page 46: Front shocks rebuilt and assembled
https://honda-tech.com/forums/showth...748948&page=46

Page 47: Head unit relocation
https://honda-tech.com/forums/showth...748948&page=47

Page 48: Ported Type-S manifold and cat, new garage pic
https://honda-tech.com/forums/showth...748948&page=48

Page 49: Custom carbon double din block off and interior photoshoot
https://honda-tech.com/forums/showth...748948&page=49

Page 50: Pictures of the front brake setup and suspension
https://honda-tech.com/forums/showth...748948&page=50

Page 51: Buddy Club racing spec exhaust!
https://honda-tech.com/forums/showth...748948&page=51

Page 52: Filled rear mount, Honda collectables, Buddy Club battery and exhaust installed
https://honda-tech.com/forums/showth...748948&page=52

Page 53: Bushing mod for S2 LCA, Battery tray fab work, Exhaust sound clip!
https://honda-tech.com/forums/showth...748948&page=53

Page 54: Machined caliper brackets and backspacers, Garage pics, Battery tray completed
https://honda-tech.com/forums/showth...748948&page=54

Page 55: Car is back on the road! Car pics, oil change lift pics, SHG BBQ pics, SHG banners started
https://honda-tech.com/forums/showth...748948&page=55

Page 56: S2000 spare installed, SHG banner complete, new aluminum washers, rear shocks finally installed!! alignment and setup pics
https://honda-tech.com/forums/showth...748948&page=56

Page 57: Airbox dyno testing, custom throttle cable bracket
https://honda-tech.com/forums/showth...748948&page=57

Page 58: Wash, clay bar, and wax with new DP Max Wax
https://honda-tech.com/forums/showth...748948&page=58

Page 59: New OEM front mud gaurds, rolling shots
https://honda-tech.com/forums/showth...748948&page=59

Page 61: POR 15 front bumper support and brackets, pictures of the new DC5 race car!
https://honda-tech.com/forums/showth...748948&page=61

Page 62: New workbench project
https://honda-tech.com/forums/showth...748948&page=62

Page 63: Car is back on the road, new headlights installed!
https://honda-tech.com/forums/showth...748948&page=63

Page 64: Mugen replica wing test fit and restoration begins!
https://honda-tech.com/forums/showth...748948&page=64

Page 65: New garage pics
https://honda-tech.com/forums/showth...748948&page=65

Page 66: Car wash, manifolds
https://honda-tech.com/forums/showth...748948&page=66

Page 67: Mugen wing progress
https://honda-tech.com/forums/showth...748948&page=67

Page 68: Progress on the wing, Interior cleanup and sound deadening
https://honda-tech.com/forums/showth...748948&page=68

Page 69: More sound deadening, Wing is DONE!
https://honda-tech.com/forums/showth...748948&page=69

Page 70: Pictures from the SHG Oktoberfest, 06 DC5 Steering system
https://honda-tech.com/forums/showth...748948&page=70

Page 71: New Honda literature, DC5 steering rack cleaned up
https://honda-tech.com/forums/showth...748948&page=71

Page 72: More DC5 steering parts
https://honda-tech.com/forums/showth...748948&page=72

Page 73: New OEM steering parts, Exedy Stage1 Clutch and Exedy 8lb flywheel, Some new pics of the car
https://honda-tech.com/forums/showth...748948&page=73

Page 74: Transmission disassembly, new oem parts order, starter, throttle body, and alternator overhaul
https://honda-tech.com/forums/showth...748948&page=74

Page 75: Starter overhaul continued
https://honda-tech.com/forums/showth...748948&page=75

Page 76: EPS removed, ITR/Mugen N1 header, Bose premium sound system installation pt.1
https://honda-tech.com/forums/showth...748948&page=76

Page 77: Bose installation pt.2, Todd's V1 tophats, Steering setup progress
https://honda-tech.com/forums/showth...748948&page=77

Page 78: Door panel sound deadening, valve cover teaser
https://honda-tech.com/forums/showth...748948&page=78

Page 79: Rear bumper tab modification for tire clearance, rear camber arm project begins, trunk sound deadening
https://honda-tech.com/forums/showth...748948&page=79

Page 80: Camber arm bushings in rear knuckles removed, Buddy Club P1 ball joints, power steering pump test fit, AC line modification for Hydro power steering
https://honda-tech.com/forums/showth...748948&page=80

Page 81: Modified AC line welded and installed, front struts disassembled, Motorsports style loom for top half harness, P1 ball joints installed
https://honda-tech.com/forums/showth...748948&page=81

Page 82: Todd's top hat installation, front suspension assembled, SHG Rocker Cover and production dip stick tensioner installed!
https://honda-tech.com/forums/showth...748948&page=82

Page 84: Parts for custom rear spherical arms, mystery package
https://honda-tech.com/forums/showth...748948&page=84

Page 86: Second set of Stoptech rotors and Ferodo DS3000 race pads, spherical control arms complete, Gearspeed carbon synchros
https://honda-tech.com/forums/showth...748948&page=86

Page 87: 06 DC5-S hydro power steering setup complete, alignment/cornerweight spring 2012
https://honda-tech.com/forums/showth...748948&page=86

Page 88: Buddy Club 5.46 final drive
https://honda-tech.com/forums/showth...748948&page=88

Page 89: A much needed wash, Buddy Club shifter, wetsand and buff Mugen wing
https://honda-tech.com/forums/showth...748948&page=89

Page 90: Gear box tear down, case painted, Flywheel surfaced, steering wheel spacer project
https://honda-tech.com/forums/showth...748948&page=90

Page 91: Wavetrac diff, parts for trans rebuild, steering wheel spacer cont'd.
https://honda-tech.com/forums/showth...748948&page=91

Page 92: Narragansett photo shoot, brake bleed, chassis wash, oil change, new front tires, custom hood prop
https://honda-tech.com/forums/showth...748948&page=92

Page 93: Refreshed roof moldings, new eyelids
https://honda-tech.com/forums/showth...748948&page=93

Page 94: 04-05 side skirt modification and install
https://honda-tech.com/forums/showth...748948&page=95

Page 95: Neuspeed strut bar and modifications, Buddy Club EVO dampers!!
https://honda-tech.com/forums/showth...748948&page=95

Page 97: New decals, strut bar mods pt.2, modified top hats, front struts disassembled
https://honda-tech.com/forums/showth...748948&page=97

Page 98: Custom spanner wrenches and Maxima shock fluid, EVO damper inspection, shoulder bushings and canister clamps
https://honda-tech.com/forums/showth...748948&page=98

Page 99: EVO Strut disassembly, inspection, assembly and bleeding. Rear shock install
https://honda-tech.com/forums/showth...748948&page=99

Page 101: Front EVO struts installed with custom strut bar, alignment
https://honda-tech.com/forums/showth...48948&page=101

Page 102: CRV Installment! Lowered driver seat, Type RX pedals
https://honda-tech.com/forums/showth...48948&page=102

Page 103: CRV Installment- Accord EuroR shift ****, engine bay clean up, interior shots - Civic wheels and suspension washed for winter storage, new vintage tools
https://honda-tech.com/forums/showth...48948&page=103

Page 105: RBC manifold with Karcepts adapter, fuel fittings, K20Z1 cams
https://honda-tech.com/forums/showth...48948&page=105

Page 106: DC5 15/16 Master cylinder and prop valve, Transmission special tools and shims, bead blasted logo on fuel rail
https://honda-tech.com/forums/showth...48948&page=106

Page 107: SHG Primo number boards, Buddy Club P1 lug nuts, 949 valve stems, CTR shift ****, powdercoated trailing arms, CTR bumper + restoration pt.1, spherical parts
https://honda-tech.com/forums/showth...48948&page=107

Page 108: Trailing arm assembly, camber arm assembly, NEW WHEELS!
https://honda-tech.com/forums/showth...48948&page=108

Page 110: Photos of the car with new wheels, oil pan with sump baffle, parts department pics, new bumper markers, car photos, powdercoated rear knuckles
https://honda-tech.com/forums/showth...48948&page=110

Page 111: SPA Design oil temp/pressure microprocessor gauge, headlight bulbs, wheel decals, rear susp. bushing changeover, extended studs
https://honda-tech.com/forums/showth...48948&page=111

Page 112: SHG circuit tow loop install, front wheel bearings and extended studs install
https://honda-tech.com/forums/showth...48948&page=112

Page 113: ASR 32mm hollow bar install, custom axleback piping fab
https://honda-tech.com/forums/showth...48948&page=113

Page 114: Final rear susp. bushing changeover, stoptech rotors refinished, Type S MC and prop install, prep and WATKINS GLEN TRACK DAY COVERAGE!
https://honda-tech.com/forums/showth...48948&page=114

Page 115: More TRACK DAY coverage, Cars and coffee mini shoot with rolling shots
https://honda-tech.com/forums/showth...48948&page=115

Page 116: Damper Nitrogen check, car prep, and NJMP LIGHTNING TRACK DAY COVERAGE! AND NEW WHEELS!
https://honda-tech.com/forums/showth...48948&page=116

Page 118: Car prepped for winter storage, removing parts, CTR front bumper and other goodies
https://honda-tech.com/forums/showth...48948&page=118

Page 119: Rear bumper beam comparison, Rear camber arm project, intake manifold mod
https://honda-tech.com/forums/showth...48948&page=119

Page 120: More ITM mods, Photos of the car, Fortune Auto 510's!, Stoptechs and other parts powdercoated
https://honda-tech.com/forums/showth...48948&page=120

Page 121: Anodized parts, 510 shock modifications and assembly, F1 spec Type 2 seats, Whiteline endlinks, plated hardware, shocks and struts final assembly, Stoptech final assembly
https://honda-tech.com/forums/showth...48948&page=121

Page 122: Aluminum seat mounts, Honda parts, new audio setup, interior tear down, aluminum rear bumper support
https://honda-tech.com/forums/showth...48948&page=122

Page 123: Interior assembly, seats installed, bumper beam installed
https://honda-tech.com/appearance-bu...48948/page123/

Page 124: New wheels mounted and initial alignment setup for 2014 season, 2014 SHG BBQ recap, Suspension tweaks and Whiteline endlink install
https://honda-tech.com/appearance-bu...48948/page124/

Page 125: NJMP track event recap and footage from NJMP and TSMP!
https://honda-tech.com/appearance-bu...48948/page125/

Page 126: Thompson Motorsports Park Fall 2014 track day recap, PCi sphericals, CompBrake top hats, titanium hardware, GTR spec Advans, Toda header
https://honda-tech.com/appearance-bu...48948/page126/


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Last edited by SHG_EasyE; 02-15-2015 at 05:19 PM.
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Old 03-24-2010, 02:34 PM   #2
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Default Re: SHG is back! Easy's EP3 goes under the knife...

To get you guys up to speed here are a few highlights of the past year or so...

The night I brought her home - November 17th 2008



Pedal set



OEM parts (my favorite kind)



Spoon SW's (only had these for a month or so)



Cleaning up the somewhat dirty engine bay



Bay "finished"



Spoon springs and Hotchkis install



Custom eyelids



Door inserts



DC5R control arms



New VC and dipstick tensioner



And how she sits currently after a fresh wash, wax, and detail...





Last edited by SHG_EasyE; 03-24-2010 at 08:36 PM.
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Old 03-24-2010, 02:58 PM   #3
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Default Re: SHG is back! Easy's EP3 goes under the knife...

what rims are those in your last picture, they are nice.
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Old 03-24-2010, 03:16 PM   #4
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Default Re: SHG is back! Easy's EP3 goes under the knife...

Finally an EP in the appearance threads. I've seen you all over EPhatch, you hatch has always been so nice. did the DC5R control arms bolt up or did you have to mod anything?
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Old 03-24-2010, 03:33 PM   #5
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Default Re: SHG is back! Easy's EP3 goes under the knife...

Quote:
Originally Posted by H22EG'z View Post
what rims are those in your last picture, they are nice.
Thanks, like it says in the mod list theyre 17x9 +35 Enkie RPF1

Quote:
Originally Posted by Nate13 View Post
Finally an EP in the appearance threads. I've seen you all over EPhatch, you hatch has always been so nice. did the DC5R control arms bolt up or did you have to mod anything?
Yeah man, I always wish there were more EP3/DC5 builds going on... The arms arent installed yet, Im waiting on my FEEL's coilovers and King Motorsports balljoint sleeves to come in before the car gets torn down.

To install the arms you need a DC5R front swaybar (USDM bars are too short), and either 05-06 Type S hubs and balljoints or the King balljoint adapters since the DC5R balljoints are larger than the ep3 and early Type S units.
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Old 03-24-2010, 06:18 PM   #6
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Default Re: SHG is back! Easy's EP3 goes under the knife...

that looks great!
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Old 03-24-2010, 06:36 PM   #7
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Default Re: SHG is back! Easy's EP3 goes under the knife...

clean ride... the volvo lip looks good
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Old 03-24-2010, 07:00 PM   #8
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Default Re: SHG is back! Easy's EP3 goes under the knife...

Nicest EP I've ever seen, Very simple.
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Old 03-24-2010, 07:10 PM   #9
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Default Re: SHG is back! Easy's EP3 goes under the knife...

o wrd guess who's back im in
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Old 03-24-2010, 07:16 PM   #10
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Default Re: SHG is back! Easy's EP3 goes under the knife...

Thanks guys! Lots in store!

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o wrd guess who's back im in
Wrd jonny! Hows the R treating you??
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Old 03-24-2010, 07:38 PM   #11
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Default Re: SHG is back! Easy's EP3 goes under the knife...

u always do good work keep it up motivates me
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Old 03-24-2010, 08:06 PM   #12
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Default Re: SHG is back! Easy's EP3 goes under the knife...

this should be good
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Old 03-24-2010, 08:49 PM   #13
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Default Re: SHG is back! Easy's EP3 goes under the knife...

Oh word! Doin big things, this should be good

Btw, Whens that meet you told me about, I'll try to get some wheels by then.
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Old 03-24-2010, 08:56 PM   #14
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Default Re: SHG is back! Easy's EP3 goes under the knife...

Can't wait to see what you have in store for the EP this year
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Old 03-24-2010, 09:06 PM   #15
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Default Re: SHG is back! Easy's EP3 goes under the knife...

good stuff as always Evan
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Old 03-24-2010, 09:11 PM   #16
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Default Re: SHG is back! Easy's EP3 goes under the knife...

Quote:
Originally Posted by SHG_Riley View Post
Oh word! Doin big things, this should be good

Btw, Whens that meet you told me about, I'll try to get some wheels by then.
Theyre the 2nd friday of every month. Not sure when ill be able to make it to one. I still cant believe you got the midori man...
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Old 03-24-2010, 09:15 PM   #17
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Default Re: SHG is back! Easy's EP3 goes under the knife...

looks good
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Old 03-24-2010, 09:43 PM   #18
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Default Re: SHG is back! Easy's EP3 goes under the knife...

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Old 03-24-2010, 10:37 PM   #19
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Default Re: SHG is back! Easy's EP3 goes under the knife...

not going for a spoon theme anymore? what was used to make the dipstick tensioner?
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Old 03-24-2010, 10:38 PM   #20
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Default Re: SHG is back! Easy's EP3 goes under the knife...

looking great! love the stance.
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Old 03-24-2010, 11:26 PM   #21
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Default Re: SHG is back! Easy's EP3 goes under the knife...

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Originally Posted by jamescardenas07 View Post
not going for a spoon theme anymore? what was used to make the dipstick tensioner?
Nah no more Spoon theme... Ill still have a couple of their parts but Im changing it up a bit this time around

the spring is from the hardware store and the loop is from my old helmet.
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Old 03-25-2010, 10:30 AM   #22
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Default Re: SHG is back! Easy's EP3 goes under the knife...

The car is looking good as always Evan! What was the name of that place you got the carbon fiber sheet from? My computer crashed a month or so ago and I never wrote that stuff down!
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Old 03-25-2010, 10:50 AM   #23
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Default Re: SHG is back! Easy's EP3 goes under the knife...

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that looks great!
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Old 03-25-2010, 11:41 AM   #24
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Default Re: SHG is back! Easy's EP3 goes under the knife...

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The car is looking good as always Evan! What was the name of that place you got the carbon fiber sheet from? My computer crashed a month or so ago and I never wrote that stuff down!
Thanks dude! I got the stuff in the EG from dragonplate.com. I got the 3/32 wood core in matte finish. In the EP its some 1x1 stuff that was laying around the shop.
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Old 03-25-2010, 05:32 PM   #25
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Default Re: SHG is back! Easy's EP3 goes under the knife...

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Thanks dude! I got the stuff in the EG from dragonplate.com. I got the 3/32 wood core in matte finish. In the EP its some 1x1 stuff that was laying around the shop.
Ahhh I knew it was Dragon - something. Thanks dude, I'll be sending the shifter plate back in a few weeks most likely.
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