[Edit: 3/17/08 - I rearranged some stuff and removed some pointless stuff. Also I added a Spec Sheet for Brake Parts.. I'm going to try to continue to update this thread as I gain info.]Well, I've been very busy the last few months and haven't gotten around to doing this review. I’ve told a few about my planned setup and that I finished it, so time to share with the rest of you guys. I noticed a few guys did brake upgrades or cleaned up their brake setups over the Holiday's also.
I did this Upgrade over my Christmas Break. I drove my car from AZ, to my parents house in MS just to do this and some other work while I was out of school. I wanted to do a full How-To Write Up, but I was in a rush when I started installing this Setup as I put it off until the week before I was about have to head back to AZ.. So I wasn't able to take pictures of the entire process.
Unfortunately on the way back to Phoenix, AZ and stopping off in Tucson for a few days my engine started to knock and now I believe I've Spun a Bearing. So now I can't even drive the car.. 
Anyways, I digress.
If you haven't done a brake job before, please please do the research, ask questions, and READ your Car's Manual Brake Replacement Procedures MULTIPLE times before trying to tackle this. This swap isn't very complicated. Nothing should be different than doing a stock replacement. Disassemble the brakes exactly how it is detailed in the Manual then Reassemble the brakes exactly how it is detailed in the Manual using the Parts you're replacing.
So, I had been considering doing a brake upgrade for a little while now.. Since my stock brakes were starting to squeal, I figured it would a good time to do an upgrade since it was time to do a brake job.
I was looking at the OEM Brake Upgrades that we're able to utilize: the NSX and Legend GS Two-Piston Caliper Setup. I've read tons of reviews and how-to's over the years, and then all the treads that pop-up when someone asks about them. We all know the problems with these options. They all have their Pro's and Con's.
NSX Calipers can be hard to come by and can be very expensive, but since they're made out of aluminum they're said to be much lighter. The Legend Calipers can also be hard to come by sometimes, but they have bigger pistons but weight more than the NSX Calipers.
I considered just going to the bigger VTEC Setup from my Si Setup to save money and most say that's all you'll really need. But then I came across guys swapping S2000 Calipers and RSX Type-S Rotors on Civics and Integra’s. So I started talking to the guy that was selling some of these setups to see if this would work on a Prelude.. So I said what the heck, why not try this for all the Prelude guys.. Since so few of us will actually spend the money to try something that we're not sure of...
Technical Information:
Here are Spec's for the Related Material that has been mentioned throughout this Review. Hopefully we can find all this information and complete this Spec Sheet.
S2000 Spec's
Caliper
Piston Size: 2.0"
Weight: Approx. 9.5lbs (Loaded)
Rotor
Diameter: 11.8"
Width:
Bolt Pattern: 5x114.3
Hub Size: (Larger Hub than 4thGen Prelude)
Weight:
RSX Type-S Spec's
Rotor
Diameter: 11.8"
Width:
Bolt Pattern: 5x114.3
Hub Size: (Same Size Hub as 4thGen Prelude)
Weight:
NSX NA1 Spec's
Caliper
Piston(s) Size: 34mm and 36mm (I believe this is correct.)
Weight: Approx. 12lbs Unloaded (Caliper + T28 Bracket, Info from Televator)
Rotor
Diameter:
Width:
Bolt Pattern:
Hub Size:
Weight:
Legend GS Spec's
Caliper
Piston(s) Size: 36mm and 38mm (I believe this is correct.)
Weight:
Rotor
Diameter: 11.1"
Width: 28mm
Bolt Pattern: 5x114.3
Hub Size:
Weight:
4thGen Prelude S & Si Model Spec's
Caliper
Piston(s) Size:
Weight:
Rotor
Diameter: 10.2"
Width: 23mm
Bolt Pattern: 4x114.3
Hub Size: (Same as RSX Type-S)
Weight:
4thGen Prelude VTEC Model Spec's
Caliper
Piston(s) Size:
Weight:
Rotor
Diameter: 11.1"
Width: 23mm
Bolt Pattern: 4x114.3
Hub Size: (Same as RSX Type-S)
Weight:
5thGen Prelude Spec's
Caliper
Piston(s) Size:
Weight:
Rotor
Diameter: 11.1"
Width: 25mm
Bolt Pattern: 5x114.3
Hub Size: (Same as '99 - '00 Acura RL)
Weight:
'99 - '00 Acura RL Spec's
Rotor
Diameter: 11.8"
Width: 28mm
Bolt Pattern: 5x114.3
Hub Size: (Same as 5thGen Prelude)
Weight:
Caliper Comparison:
The S2K Caliper is smaller than the Si Caliper. And the Si Caliper is smaller than the VTEC Caliper. So imagine the S2K Caliper Compared to the VTEC Caliper. I wish I had one to compare it too at the time. And we all know Smaller = Lighter!
Yes, this Rotor is only .7" bigger than the VTEC Rotor, but keep in mind I have an Si with 10.2" Rotors.
Old Si Caliper compared to New S2K Caliper.

Old Si Bracket compared to New S2K Bracket.

Requirements For Installation:
4thGen: Luckily the 2006 RSX Type-S Rotor's center bore is hub centric to the 4thGen Prelude's Hub. The RSX Rotors will need to be redrilled to a 4x114.3 Bolt Pattern, which isn't hard.
This Setup is so big, that 16" Wheels are almost required. There are only a few 15" Wheels that will clear this setup. And imagine that, the wheels I bought a couple months before were one of the few that will clear the Calipers.
5thGen: The 5thGen Prelude's hub is Larger than the 4thGen, so a rotor with the Larger Hub will need to be used. The 99-00 Acura RL has a 11.8" Rotor with the same center bore as the 5thGen Hub, but it is 28mm thick, which is thicker than the stock 5thGen 11.1" Rotor. So the pads will need to be trimmed slightly.
The Few Problems/Issues that had to with the Brake Setup:
The Retainer Screws do not line up and can not be used. This isn't a big deal though, they're not really required.
The Clearance between the Dust Shield and the Rotor. I just had to slightly bend it back and then had plenty of clearance.
The Clearance of the Caliper and Wheel. The Wheel Barrel cleared the Caliper, but my wheels were balanced with Tape Weights and these were in the way. I had them re-balanced with bang-on or Lip Weights and that fixed the problem.
Other than that, I don't remember any other issues.
My Setup:
Front: S2000 Calipers & Brackets
2006 RSX Type-S Blank Rotors 11.8" Re-Drilled to 4x114.3
S2000 Axxis Metal Master Pads
Prelude Stainless Steel Brake Lines
Rear: Stock Calipers
Stock Sized Blank Rotors
Axxis Metal Master Pads
Stainless Steel Brake Lines
Wheel Specs: Sprint Hart CP-F's wrapped in BFGoodrich KDW2 Rubber held on by Project Kic's R26 Lugs & Locks
Sizes: 205/55/15 covering 15x7 & 15x7.5 +42
Sorry, it's not detailed step by step, but I have pretty pictures for everyone..
Driver Side

Passenger Side

S2K Setup Installed on Driver Side



S2K Setup Installed on Passenger Side



Wheels over S2K Setup Driver Side


Wheels over S2K Setup Passenger Side


Caliper to Wheel Barrel Gap

Talk about filling up that space behind the wheel..

Please disregard the dirty wheels, 4,000 Miles of driving on them back and forth without being cleaned..
I've drove around with this setup from Mid-January to about Mid-February and it's really nice and works very well. Only problem I've had is sometimes my pedal is a soft and I have to press the pedal and release and repress and I get full pressure. I'm not sure why that is yet, might still be some air in the lines, or maybe the Brake Master Cylinder or Booster is going out.. I've been real busy with school work and haven't gotten to work on it and then my engine died, so.. :/
Once I get my car running again, I'll try to put them to the test a little more..
Modified by MLBZ521 at 9:14 PM 3/17/2008
Modified by MLBZ521 at 2:19 AM 3/18/2008
Modified by MLBZ521 at 2:23 AM 3/18/2008
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