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Black project: carbon fiber 3" flares, lip, under tray, and diffuser

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Old 02-07-2015, 09:36 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser



In between sandin stuff and waiting for stuff to cure, I cleaned up my radiator support and painted the duct.
Old 02-14-2015, 06:55 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser



Front splitter is about done... Made the mounting brackets for the struts.... More to come!
Old 02-15-2015, 02:44 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Fabbed up some adjustable struts with 1.2" heim joints and super strong rod. It's safe to say the struts are overkill and probably indestructible. Splitter will hang from two threaded inserts in the core support and two struts in the back from the front aprons. These front struts should be able to easily push enough to distort and bend the splitter how I want. Not necessarily support it but also push down or bend up.







Old 02-15-2015, 03:07 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Continuing to look great!
Old 02-15-2015, 04:51 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Looks amazingly aggressive
Old 02-15-2015, 08:25 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Originally Posted by TracerAcer2.2L
Looks amazingly aggressive
Thank you very much! Wait till the aero kit is finished.
Old 03-15-2015, 09:19 AM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Little update. Knocked out the rear wing molds. Had one day where temps were above 60* so had to work quickly.

Made a split 2 piece mold for a 3D rear wing. Little teaser action.





Old 03-15-2015, 09:20 AM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Looking forward to some pics of course.
Old 03-17-2015, 10:06 AM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

I get excited every time I come to this thread.
Old 03-27-2015, 07:49 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

I decided to make another spoiler. This one will have aerospace nutplates instead of inserts to allow repair. Another bonus is the ability to change mounting points and possibly use it for more than one car.

So here are some shots of the ensuing fab process. There is a lot going on in here. If you have followed this and my other carbon fab threads you should be able to understand what is going on.









Sorry the pictures area little random. They showthe mold prep, layup and bag.
Old 03-27-2015, 07:56 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Here is a nice close up of of the 3/16 floating nutplates I will use for fastening.

Old 03-29-2015, 05:23 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Well made some progress. I made some tough board for the big chicken **** winglets. Here are some photos of the progress this far.





Old 03-30-2015, 07:55 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Well here she is gents, the spoiler formally know as. The big *** chicken ****. It's pretty big. Like she likes it. Ha ha ha








This baby is bad ***. 100% carbon...no glass.
Old 04-02-2015, 04:32 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Wow! Is there anything you can't make?
That is a great project and finished in short order too. You are an inspiration.
Thank you for taking the time to teach us this stuff.
Old 04-02-2015, 07:12 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

I'm still not done yet.... Got a two rear flares to install, mini tub the left rear side. Fab the under tray and diffuser.
Old 04-03-2015, 10:10 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Getting there!!!

Old 04-04-2015, 08:46 AM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

You are building a sweet "one of a kind" ride for sure! I love the fabricators that change the impressions of style. I am really digging this build.
Old 04-04-2015, 09:06 AM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

I didn't like the stripe.... Fixed


Old 04-04-2015, 09:10 AM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Thanks Tyler.
Old 04-05-2015, 04:44 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Omg I can feel it getting close now!!




Old 04-05-2015, 05:02 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

I smell what you're stepping in.
Old 04-07-2015, 05:06 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Did some fab today on the wing uprights.... Probably not going to be permanent unless it performs well but I will finish them like they are...

Thought ran through my head to leave the core visually exposed!!!





Im going to route lightening holes in the supports and smooth them out.... But.... Since there is 4 layers of carbon in the center I'm contemplating routing to the carbon and leaving a web. Wood look pretty cool. Maybe. Lol not sure. I'll sleep on it. I can always wrap it in carbon if all else fails.
Old 04-11-2015, 05:44 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

So far so good! Here's some shot of the progress.








Old 04-11-2015, 06:30 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Here are my carbon side splitters made from you guessed it. 1/4" toughboard.





Old 04-14-2015, 04:38 PM
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Default Re: Black project: carbon fiber 3" flares, lip, under tray, and diffuser

Side splitters installed... Getting close!









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