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my 67mm sfwd vw build

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Old 04-19-2010, 06:33 PM
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Default my 67mm sfwd vw build

i would like to thank the people who have helped me along the way,
paul calado @ boostfactory.net
arnold lee @ pagparts.com
bob quindazzi @ qedpower.com
kevin black@ lugnutstuning.com
ron shearer @ shearerfab.com
brad campbell @ brewspeed.com
ed woosley @ forcefedengineering.com

i'll take some updated pics this week for you guys. i need to order my injectors yet, but outside of that, shes pretty much ready to fire. shooting for 725+whp/9sec 1/4. this car is very much a sleeper as well. i pulled about 450lbs from the car, it should weigh ~2500 with me in it. no cage yet....take it easy, ok? haha. there are more custom parts in this car than pamela anderson. i assure you of that. feel free to ask quesitons as i update this thread.

Car:
2002 VW GTI

Engine:
1.8t, 06A engine block
83.5mm bore (1.9t now)
pauter rods
wiseco pistons 9.5:1 c/r
polished crank
AEB 60-2 trigger wheel
steel tool pin t-belt cog
ARP main studs
ARP rod bolts
ARP head bolts
AEB head, ported and polished
supertech 1mm O/S inconel exhaust valves, single groove keepers
oem intake valves
cat gold springs
roston titanium retainers
cat billet cams
cat cam pulley
ross machine racing intake manifold
obdI vr6 tb
calico coated main bearings
calico coated acl +.001" rod bearings
brewspeed billet motor mounts

Turbo system:
custom PTE t67 dbb, .68/t4/ptrim
shearer fabrications custom t4 manifold
shearer fabrications downpipe
shearer fabrications charge piping
PTE 750 intercooler
tial 44mm wastegate
tial 50mm bov
ffe catch can

Engine Management/Boost control/Monitoring:
autronic sm4 ecu
lugnuts tuning race harness
mac boost solenoid
ptc nylon tubing/fittings
vss input for boost ramping
stewart warner maximum performance 0-10k rpm tach
stewart warner maximum performance -30/40psi boost gauge
aem wideband

Fueling:
10 gallon aluminum fuel cell
twin bosch 044 fuel pumps
-8 feed to pumps, blend into a "Y" block to a single -10
-10 fuel rail
aeromotive fpr
-8 return
injector dynamics 1000cc injectors

Engine/Oil cooling:
cxracing aluminum honda civic 1/2 rad
custom head flange with -16 AN return fitting
custom t-stat flange with -16 AN inlet fitting
b&m racing oil cooler
mocal non thermostatical oil filter housing adaptor

Transmission/Clutch:
oem oj2 trans
clutch masters fx700 twin disc clutch
oem axles

feel free to ask any questions while i keep this thread updated.

the car,



the build,







parts pile building up,






















Last edited by under_boost; 04-20-2010 at 11:49 AM.
Old 04-19-2010, 07:26 PM
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Default Re: my 67mm sfwd vw build

bump
Old 04-19-2010, 07:41 PM
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Default Re: my 67mm sfwd vw build

Nice build
Old 04-19-2010, 07:57 PM
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Default Re: my 67mm sfwd vw build

Always like to see something different, good luck.
Old 04-19-2010, 10:01 PM
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Default Re: my 67mm sfwd vw build

Not much room for a bigger cam with out some notching eh?!
Nice build!
Old 04-20-2010, 03:48 AM
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Default Re: my 67mm sfwd vw build

Originally Posted by 88ED8
Not much room for a bigger cam with out some notching eh?!
Nice build!
i actually did have to remove some material on in the head, as the profile starts to open the valve. the cams are decent sized (for being a 20v head)
intake: 279* duration 10.45mm lift. exhaust: 268* duration 11.2mm lift.

but you're right, any more lift, and i would have to look at machining the caps too.
Old 04-20-2010, 03:55 AM
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Default Re: my 67mm sfwd vw build

Wow very nice. How do you think the axles and tranny are going to hold up?
Old 04-20-2010, 04:49 AM
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Default Re: my 67mm sfwd vw build

Originally Posted by BLK JDM
Wow very nice. How do you think the axles and tranny are going to hold up?

preloading at the line, axles will last a while. good 30+ passes. trans? borrowed time and it hasn't even started. haha. next winter i will focus on building the trans. i didn't want the car to be down another year to build it this season. i haven't enjoyed this thing for 3 years now. i want to race, and get some enjoyment out of putting money into the car.
Old 04-20-2010, 04:54 AM
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Default Re: my 67mm sfwd vw build

lots of vw's coming out now a days. looking good
Old 04-20-2010, 07:06 AM
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Default Re: my 67mm sfwd vw build

why would you even post this in here? nobody likes volkswagons. just kiddin,
very nice build you got goin on there, 2500lbs is super light for vw good stuff
Old 04-20-2010, 07:12 AM
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Default Re: my 67mm sfwd vw build

looks like a cool build.... you have too many valves in your head! good luck this year!

Mike B
Old 04-20-2010, 07:32 AM
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Default Re: my 67mm sfwd vw build

Is it ready for the dyno yet? I kid, I kid-- looks good Jason.
Old 04-20-2010, 07:56 AM
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Default Re: my 67mm sfwd vw build

Awesome. Planning on hitting any events in it?
Old 04-20-2010, 08:51 AM
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Default Re: my 67mm sfwd vw build

Nice, gl with the build
Old 04-20-2010, 08:55 AM
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Default Re: my 67mm sfwd vw build

Nice build...i was amazed at how clean the interior looked. Almost like a new car that was then gutted
Old 04-20-2010, 09:27 AM
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Default Re: my 67mm sfwd vw build

Originally Posted by Kevin
Always like to see something different, good luck.
Old 04-20-2010, 11:57 AM
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Default Re: my 67mm sfwd vw build

Originally Posted by Schister66
Nice build...i was amazed at how clean the interior looked. Almost like a new car that was then gutted
isn't that why we love vw's? haha. actually, i've owned the car since new. it's a 2002 model, and i bought it 11/2001. only has about 35k miles on it. =P

i'll be hitting a few events this season. wcf is ont he list, a few vw events, buschur event in may and 1 for sure ifo. when i'm working, i work mad hours. anywhere from 60-85hrs/week, for 60+ days straight. so, sometimes it's tough to walk away from $~600 days to go race. haha.
Old 04-20-2010, 12:21 PM
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Default Re: my 67mm sfwd vw build

Great build...been wanting to see one of these out in the events showing for the VW's
Old 04-20-2010, 01:04 PM
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Default Re: my 67mm sfwd vw build

Originally Posted by under_boost
isn't that why we love vw's? haha. actually, i've owned the car since new. it's a 2002 model, and i bought it 11/2001. only has about 35k miles on it. =P

i'll be hitting a few events this season. wcf is ont he list, a few vw events, buschur event in may and 1 for sure ifo. when i'm working, i work mad hours. anywhere from 60-85hrs/week, for 60+ days straight. so, sometimes it's tough to walk away from $~600 days to go race. haha.
Dang dude...what exactly do you do for a living??? lol.

Also, where did you get that fuel line hose from? What material is it and how much is it per foot? Im curious. Thanks! And good luck with the build! Looks bad azz! ;o)
Old 04-20-2010, 01:27 PM
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Default Re: my 67mm sfwd vw build

I <3 Jti's :D, espically a 67mm build. Damn that thing looks sick! Good luck getting out and racing it this year.
Old 04-20-2010, 04:57 PM
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Default Re: my 67mm sfwd vw build

Originally Posted by joe111599
Dang dude...what exactly do you do for a living??? lol.
Rumor has it........**** star-- I just hope I don't inadvertently run across one of his films.
Old 04-20-2010, 05:10 PM
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Default Re: my 67mm sfwd vw build

Originally Posted by Mark Morris
Rumor has it........**** star-- I just hope I don't inadvertently run across one of his films.
maybe you could be the co-star? lol.

thanks for the comments guys. all the wiring wrapped up for the car today, minus the ecu. that will be wrapped up tomorrow. fwiw, i pulled the oem harness out. headlight to taillight. i reduced the 85# copper pile down to about 40 wires. lol. i should have some updated pics tomorrow for you guys.
Old 04-20-2010, 05:19 PM
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Default Re: my 67mm sfwd vw build

I wonder what kind of power can this thing make...


In my country they say that this 20v head is bullshit and bla bla, ignorants, the builders still use the VW 8v head for the drag cars.
Old 04-20-2010, 06:27 PM
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Default Re: my 67mm sfwd vw build

vicotr, i k the 8v heads are more readily available in bazil, no? i'm shooting for 725+whp. this is an old school comp wheel here, with a dinosaur like turbine wheel. haha. i know you guys make crazy numbers with the 8v's.
Old 04-20-2010, 06:35 PM
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Default Re: my 67mm sfwd vw build

Do you have any shots of the fuel cell from the inside of the car? Looks like a clean build.


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