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#1 |
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Engine Specs: Clearances Etc. Piston Ring End Gap: Top Compression Ring: .011" honda Spec: .008" - .014" Second Compression Ring: .016" Honda Spec: .016" - .022" Oil Rings: .008" Honda Spec: .008" - .020" Piston Pin Weight: 85g Piston Weight: 291g Piston Dome Volume: 7.45cc Main Bearing Clearances: Honda Spec 1, 2, 4 & 5 .0009 - .0017 Result: .0015" for 2 , 4 / 1 & 5 ? Honda Spec #3 .0012 - .0019" Result: .0015" Rod Bearing Clearances: Honda Spec: .0013" - .0020" Piston Diameter:81.5 mm Pistons #1 , 2, 4 - 3.2050" #3 3.2052" PTW (Piston to Wall Clearance) Endyn Spec - .0026" -.027" Block Bored to. 3.2076" PTW = .0026" Head Milled: .004" Block Decked: .002" 2 Layer HG: .45mm Static CR: 12.5:1 Result: .0016" ? i cant remember that well. Combustion Chamber Volume: 41.3 cc, stock 41.6 Setup: Updated 5/23/06 -Endyn "Rollerwave" Pistons 81.5mm -12.5:1 Static CR -Skunk2 Stage 2 Cams -Supertech Dual Valvesprings -Supertech Race Valves Nitride Coated High Compression -Supertech Magnease Bronze Valve Guides -Supertech Titanium Retainers -Alaniz "Competition" Cylinder Head Port -Skunk2 Intake Manifold -Hondata Intake Manifold Gasket -AEBS Head Studs -ARP Rod Bolts -Spoon HG .45mm -Milled .003" -OEM Main & Rod Bearings & Thrust Washers -OEM Bottom End Gasket Kit -64mm TB Taper Bore Fuel And Tuning: -Walbro 190lph -P28 ECU w/ HONDATA s300 -R/C 310's -PLX M-300 Wideband Overall Goal of 180-210 WHP and mid 13sec car. Well heres some pics, all the rest i took didnt turn out right at all. ![]() ![]() ![]() Update 3/15/05 Main Bearing Clearances Well its been awhile since i last posted on this thread, so i finally got some plastigauge from the shop and decided to check the Main Bearing Clearances... Main Bearing To Journal Oil Clearances # 1,2,4 & 5 Journals .0009 - .0017" # 3 Journal - .0012 - .0019" ( Service Limit 1,2,4,&5 .020", and #3 .0024") Main # 1 .0015" Main # 2 .0015" Main # 3. 0015" Main # 4 .0015" Main # 5 .0015" Seems to be all the clearances are well in Honda spec. Went ahead and also found out what kind of bearings needed.. ![]() Letters Stamped On Block: BCBDD Numbers On Crankshaft: 4 3 3 3 2 Results: Brown, Brown, Green, Black, Green Connecting Rod Bearings: Letters Stamped On Crank: C C C C Numbers Stamped On Rod: 3 3 3 3 Results: All Brown Main Bearing Set 2.013-2.010 mm 0.0793"-0.0791" 2.010-2.007 mm 0.0791"-0.0790" 2.007-2.004 mm 0.0790"-0.0789" 2.004-2.001 mm 0.0789"-0.0788" 2.001-1.998 mm 0.0788"-0.0787" 1.998-1.995 mm 0.0787"-0.0785" 1.995-1.922 mm 0.0785"-0.0757" Conrod Bearing Set 1.510-1.507 mm 0.0594"-0.0593" 1.507-1.504 mm 0.0593"-0.0592" 1.504-1.501 mm 0.0592"-0.0591" 1.501-1.498 mm 0.0591"-0.0590" 1.498-1.495 mm 0.0590"-0.0589" 1.495-1.492 mm 0.0589"-0.0587" 1.492-1.489 mm 0.0587"-0.0586" Modified by JH4DC4-2GSR at 8:03 PM 6/4/2005 Modified by JH4DC4-2GSR at 6:10 PM 6/5/2005 Modified by JH4DC4-2GSR at 6:00 PM 10/6/2005 Modified by Yambor at 8:12 PM 5/23/2006 Modified by Yambor at 7:15 PM 7/6/2006
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#2 |
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UPDATE: 5/29/05
Well i have assembled the bottom end ,everything besides the pistons and rods, because i still waiting on my rod bearings to arrive from AZ. DHL takes 8 days to get them here, my AEBS Head Studs From CA and the rod bolts pressed in and rods resized along with wrist pins pressed in. The build has went flawlessly so far and the crank turns beautifully. I installed new front and rear main seals also. I am using a craftsman toqrue wrench, the twist type, and tuesay after work i am bringing home my snap on dial type so i know for a fact that i am getting the correct torque. Here are some pics of the install: Checking ring gap, right on @ .009" ![]() The B18C1 ![]() Plastigauge Results ![]() My Room ![]() Assembled ![]() I dont want to hear it about the bed, i took the covers off so they wouldnt get dirty so yea.. I like em anyway.. [ ops:] I have more pics i will post later on in the week..
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#3 |
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Honda-Tech Member
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Very nice man
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#4 | |
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Quote:
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#5 |
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Well i got back from the shop and he said that he can have the rods resized, rod bolts pressed in, wrist pins pressed in and ready by wednesday, that works out well because my rod bearings should be here by the third. that is the only thing holding me from completing the rotating assy.
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#6 |
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Junior Member
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looks good, and good luck on your build, mine will be done in a few weeks also, can't wait
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Friends don't let friends drive STOCK! i Heart VTEC! Vouches: Keebler65, Alternativeauto, FastSS, MrLover, Kteller8 |
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#7 |
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Honda-Tech Member
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so r you building that motor in your room?
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94 Honda civic EG- NEW PROJECT |
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#8 |
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Yep, sure am. The basement is way too dirty for such a build...
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#9 |
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Junior Member
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nice setup, engine block in your room. LoL.
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HE>I |
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#10 | |
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Honda-Tech Member
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Quote:
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the port city its the hatch city now My Vouches johnnyseg/P-Dubb/jdmjeff/dohciv420/shaun/dreadedvtec/03SIHATCH/not so civic/SupaFly_Honda/ravinR68/t.blizzard/luudog55/gdrum/cloproductions/1slowcrx/phatcardesignz/cucharacha sports/ekay.jay/ gsrhb7/maxpsi/truehonda.com/BlueR/projectdc2 |
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#11 |
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Honda-Tech Member
2001 Audi S4 |
Nice setup, but have you planned out how to get it out of your room already? Just a thought
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Comments or Statements made using this screen name are frequently made in jest. These statements do not represent the position of any organization or entity and should not be taken as factual commentary on any topic, to include the author. |
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#12 | |
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Member
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Quote:
on the build!
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#13 |
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Lol, get this, theres 13 stairs too!
Im pretty sure me and my dad can carry the block assembled downstairs, when i say assembled i mean. crank, rods pistons, oil pump etc. without the oil pan etc.. thanks for the responses..
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#14 |
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Heres some pics of the pistons and rods resized with arp bolts...The caps have been put on ,and torqued to 40ft lbs 3 times, ( so the resizing can be done to the most accuracy)also the last time i put them on, i only need to torque it once and then check clearances.. he said he will lossen up the caps , as seen, because he said with arp bolts the caps are a pain to get off.. Come on Friday! Get paid and i get bearings!! woo hoot!!
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#15 |
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Honda-Tech Member
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what type of header do you plan on using?
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ATSxDPK = MIRACLE WHIPS | FRIENDS, FAMILY, GARAGE LIFE | WEK'SOS INDUSTRIES | IMPRM.COM |
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#16 |
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I have a DC Sports JDM ITR 4-1, on my ls now, and thats what i plan to use on this motor..
until i can save up for a nice header from smsp, hytech, or similar..
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#17 |
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Member
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Looks great man!!
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Poormans R- EJ8 EJ8 Squad #261 |
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#18 |
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great info
, keep us updated
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1991 Eagle Talon TSI AWD (project car) 05 Evo 8 GSR (current) http://images.honda-tech.com/set1/smile/emwink.gif NBP 02 DC5 (sold http://images.honda-tech.com/set1/smile/emsad.gif ) 2000 Milano Red EM1 (my baby, sold) list goes on and on |
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#19 | |
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Honda-Tech Member
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Join Date: Apr 2004
Location: Lover of Cars, Shoes,and of course Pek Pek
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In Loving Memory VINCE "jdmEFsedan" PASCUA & Dru Carter. Paksiw ll JDMtheory ll ATS-G ll JetSpeed ll Redzone |
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#20 |
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Honda-Tech Member
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Damn looks good! Wish I knew all the car stuff. I'm saving up money and reading around here so I can get some new pistons in my car.
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#21 | |
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Quote:
UPDATE 6/4/05 I had my rods the wrong way, so i ended up getting them flipped around for free, but other than that its been going very well.. I dropped the head off today... Plans: (*) I have in possesion -Milled .005" -Skunk2 Dual Valvesprings * -Skunk Titanium Retainers - ordering this week -Spoon 2-Layer HG -AEBS Head Studs * -Skunk2 or Omnipower Valves -OEM Honda Valve Seals * -Bronze Valve guides if i feel stock ones are not good enough... Will post pics later...
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#22 |
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Update: 6/04/05
I have the rotating assy. completed. Went very well, checked clearances and all.. I just got the computer back today and figured i post some pics...I also found out that the suit bags or w.e you would like to call them from jc penny's that i used for my grad suit comes in very helpful while laying out parts and keeping the area clean.. I also dropped the head off today.. So all he is waiting on is me dropping off parts.. I fully disassembled the head last night to cut down on labor costs... But on with the pics.. I have alot so i will post some at a time.. ummmm Peerrtyy.. ![]() Complete! ![]() Endplay at minimal honda spec! gotta love it... ![]()
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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#23 |
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Honda-Tech Member
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just dont be cheap with rod bearings...i learned that the hard way. calico coated
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FML |
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#24 |
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Looks good. Yummy in my tummy.
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#25 | |
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![]() and my room!
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[b]03' AP1 S2000 Spa Yellow[/b] //ViS//Tein//Cusco//K&N//HKS//AEM//Spoon sold out - 2.0 gsr/h2b integra [img]http://images.honda-tech.com/set1/smile/emthdown.gif[/img] |
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| Tags |
| allmotor, b18c1, bearing, build, end, gap, honda, motor, oil, pan, piston, ring, rod, spec, specs, torque |
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