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-   -   FSW friction stir welding. AMAZING! (https://honda-tech.com/forums/welding-fabrication-53/fsw-friction-stir-welding-amazing-2860557/)

hondalover91crx 11-10-2010 03:00 PM

FSW friction stir welding. AMAZING!
 
http://www.youtube.com/watch?v=jCe8-QYKZf4
:thud::thud::thud:


EDIT: the music is the best part.

THE GUY 11-10-2010 06:18 PM

Re: FSW friction stir welding. AMAZING!
 
quite interesting.

jzz30 11-12-2010 11:43 PM

Re: FSW friction stir welding. AMAZING!
 
if you ever get under an 05+(?) sti you will see some friction stir welded suspension arms, where the sway bar link braket is welded on using this method. its very clean looking

jere 11-14-2010 04:44 AM

Re: FSW friction stir welding. AMAZING!
 
I am confused, so the metal is not being liquefied?

hootiehoo 11-15-2010 07:30 AM

Re: FSW friction stir welding. AMAZING!
 
it is, but the heat is from the friction, no arc.

hondalover91crx 11-15-2010 01:33 PM

Re: FSW friction stir welding. AMAZING!
 
from the looks of it, its heating it up with friction and stirring the 2 halfs into eachother, i question if its truely liquified or only heated to a maluable mush and sort of buffed flat by the large puck above it. either way its super cool.

TunerN00b 11-15-2010 02:50 PM

Re: FSW friction stir welding. AMAZING!
 

Originally Posted by hondalover91crx (Post 44017593)
from the looks of it, its heating it up with friction and stirring the 2 halfs into eachother, i question if its truely liquified or only heated to a maluable mush and sort of buffed flat by the large puck above it. either way its super cool.

The latter.

http://en.wikipedia.org/wiki/Friction_stir_welding

This heat, along with the heat generated by the mechanical mixing process and the adiabatic heat within the material, cause the stirred materials to soften without reaching the melting point (hence cited a solid-state process), allowing the traversing of the tool along the weld line in a plasticised tubular shaft of metal.


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