Notices

Crank pulley removal tricks

Thread Tools
 
Search this Thread
 
Old 03-10-2011, 05:46 PM
  #1  
Honda-Tech Member
Thread Starter
 
Tims Toy 500's Avatar
 
Join Date: Oct 2008
Location: AZ
Posts: 163
Likes: 0
Received 0 Likes on 0 Posts
Default Crank pulley removal tricks

Timing belt change on a B20Z: Does anyone know how to remove the crank pulley without Hondas $80.00 hex tool? (Not the spanner tool used on the early D15's - Already got one of those)
Old 03-10-2011, 06:18 PM
  #2  
Honda-Tech Member
 
k20rex's Avatar
 
Join Date: Jan 2006
Location: wa
Posts: 970
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

starter trick

Last edited by k20rex; 03-16-2011 at 09:28 AM.
Old 03-10-2011, 06:21 PM
  #3  
Honda-Tech Member
 
K7-1Ktrevor's Avatar
 
Join Date: Mar 2008
Location: Salem, Or
Posts: 5,382
Likes: 0
Received 36 Likes on 35 Posts
Default Re: Crank pulley removal tricks

if the motor is out of the car too Iv threaded in a 12mm bolt on the back side of the flywheel so It can't spin and use a large breaker bar. might work if in the car too just never done it that way.
Old 03-10-2011, 06:47 PM
  #4  
Honda-Tech Member
Thread Starter
 
Tims Toy 500's Avatar
 
Join Date: Oct 2008
Location: AZ
Posts: 163
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

Thanks for the input!
The starter trick sounds scary! I like the bolt idea. But, its in the car.
Other ideas?
Old 03-10-2011, 06:58 PM
  #5  
Honda-Tech Member
 
D16SiHatch's Avatar
 
Join Date: Jun 2007
Location: ohio
Posts: 5,314
Likes: 0
Received 2 Likes on 2 Posts
Default Re: Crank pulley removal tricks

chain wrench with a rag to hold the crank in place and then use a breaker bar. hasn't failed me yet
Old 03-10-2011, 07:11 PM
  #6  
Honda-Tech Member
 
k20rex's Avatar
 
Join Date: Jan 2006
Location: wa
Posts: 970
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

Starter idea is not that scarry my redneck toyota buddy showed me that one it does work, I ended up buying the tool because I had the motor out of the car I could not get it off
Old 03-10-2011, 08:09 PM
  #7  
Honda-Tech Member
 
12thstreetjunkman's Avatar
 
Join Date: Feb 2004
Location: metropolis, il, usa
Posts: 301
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

most parts stores have the honda crank hex tool deal as a loan-a-tool. I know o'reilly's, and auto zone do here anyway.
Old 03-10-2011, 08:25 PM
  #8  
Honda-Tech Member
 
turtleman321's Avatar
 
Join Date: Nov 2005
Location: Harrisburg, PA
Posts: 872
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

They are only like 25 from amazon
Old 03-11-2011, 08:17 AM
  #9  
Trial User
 
porkfried83's Avatar
 
Join Date: Mar 2011
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

Yeah I'm having the same problem with my D16Z6, I just bought the 50mm Hex head crank pulley holder off amazon for 25 bucks. I tried heating the bolt with propane, then took two breaker bars to it and it won't work. Oh yeah forgot to mention, the motor is on a engine stand.....I thought this was going to be easy.
Old 03-11-2011, 08:24 AM
  #10  
Honda-Tech Member
 
Mr.Cheezil's Avatar
 
Join Date: Dec 2010
Location: Wisconsin
Posts: 71
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

Originally Posted by porkfried83
Yeah I'm having the same problem with my D16Z6, I just bought the 50mm Hex head crank pulley holder off amazon for 25 bucks. I tried heating the bolt with propane, then took two breaker bars to it and it won't work. Oh yeah forgot to mention, the motor is on a engine stand.....I thought this was going to be easy.
Why would you heat the bolt itself up?

You don't wont the bolt to expand you want the surrounding area to expand.
Old 03-11-2011, 08:29 AM
  #11  
Trial User
 
porkfried83's Avatar
 
Join Date: Mar 2011
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

I was trying to break the friction....like rust! Your right though.
Old 03-11-2011, 08:36 AM
  #12  
Honda-Tech Member
 
night's Avatar
 
Join Date: Oct 2002
Location: houston
Posts: 1,331
Likes: 0
Received 3 Likes on 3 Posts
Default Re: Crank pulley removal tricks

Originally Posted by k20rex
This is kinda a bad idea but I have done it and it works, make sure the car won't start like take ecu fuse out, put a wrench on the bolt set the wrench against the frame rail engine turns forward so put it on back side, have ur buddys stand back, and bump the starter, sounds crazy and kinda is but it does work for me, try this at own risk
seriously? worst advice ever.

starter + counter clockwise motor = kill yourself



best way is to get a nylon rope, put the #1 at TDC as usual, back the crank off then put some rope down the spark plug. 4-6" will do. *make sure the valves are on TDC and closed*. then turn it back and it locks up the motor nicely.

Last edited by night; 03-11-2011 at 12:19 PM.
Old 03-11-2011, 12:06 PM
  #13  
Trial User
 
chickennecks?'s Avatar
 
Join Date: Dec 2010
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

W my z6 on a stand i got the longest breaker bar I could (24"), and a 6' piece of 1/4 x 2" flat bar steel, drilled two holes in the steel to bolt to the other end of the crank. Then rotate the crank untill the 6' piece of steel hit the ground, and then threw my massive 150lb body into it. Popped it off all by myself. Be carefull of the motor tipping over though...
Old 03-11-2011, 01:43 PM
  #14  
Honda-Tech Member
 
k20rex's Avatar
 
Join Date: Jan 2006
Location: wa
Posts: 970
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

Originally Posted by night
seriously? worst advice ever.

starter + counter clockwise motor = kill yourself

im still alive and it works nothing even can close to going wrong but sure something could
Old 03-11-2011, 01:51 PM
  #15  
Honda-Tech Member
 
k20rex's Avatar
 
Join Date: Jan 2006
Location: wa
Posts: 970
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

many people do it this way

Last edited by k20rex; 03-16-2011 at 09:28 AM.
Old 03-11-2011, 02:01 PM
  #16  
Honda-Tech Member
 
99_Taco_Supreme's Avatar
 
Join Date: Feb 2011
Location: Pacific Northwest
Posts: 75
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

After watching the video it doesn't seem so scary or crazy. Could all that resistance damage or kill your starter though? Just curious.
Old 03-11-2011, 04:39 PM
  #17  
Honda-Tech Member
 
beansandrice's Avatar
 
Join Date: May 2009
Location: So-Cal
Posts: 1,722
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

Keep in mind guys. The B series (that I know of) are reverse rotating engines. Doing this starter trick will be great.... For tightening the sht out of the bolt or breaking the head off! Then you can get the pulley out. But you will be screwed with the broken threads in the crank haha.
Old 03-11-2011, 04:41 PM
  #18  
Honda-Tech Member
 
beansandrice's Avatar
 
Join Date: May 2009
Location: So-Cal
Posts: 1,722
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

My favorite way to remove a pulley bolt is with 1. An impact or 2. A friends impact.

if you are down on funds you can buy this gun at Harbor fright.
http://www.harborfreight.com/1-2-hal...nch-94803.html

Direct imitation of snap-on's twin hammer. This POS is a good budget impact.
Old 03-11-2011, 04:47 PM
  #19  
Honda-Tech Member
iTrader: (1)
 
KINGVEM^^ED6's Avatar
 
Join Date: Jul 2009
Location: suck it easy,WA
Posts: 15,766
Likes: 0
Received 1 Like on 1 Post
Default Re: Crank pulley removal tricks

snap on 2500 ft lbs impact spend some money
Old 03-11-2011, 04:55 PM
  #20  
EFB055
 
~sp33~'s Avatar
 
Join Date: Dec 2005
Location: Brisvegas, QLD, Australia
Posts: 13,249
Received 11 Likes on 11 Posts
Default Re: Crank pulley removal tricks

Originally Posted by beansandrice
Keep in mind guys. The B series (that I know of) are reverse rotating engines. Doing this starter trick will be great.... For tightening the sht out of the bolt or breaking the head off! Then you can get the pulley out. But you will be screwed with the broken threads in the crank haha.

Yeah the motor will spin the wrong way and tighten the *** out of the bolt. Don't do it this way.
Old 03-11-2011, 05:10 PM
  #21  
Honda-Tech Member
 
honda.lioness's Avatar
 
Join Date: Mar 2008
Posts: 1,022
Likes: 0
Received 3 Likes on 3 Posts
Default Re: Crank pulley removal tricks

Originally Posted by Mr.Cheezil
Why would you heat the bolt itself up?

You don't wont the bolt to expand you want the surrounding area to expand.
Heating a bolt causes it to expand lengthwise, not radially. In industry with very large diameter bolts, indeed the correct torque is achieved by first heating the bolts with special internal heaters, turning the hot bolt literally by <gloved> hand, then letting the bolt cool. The bolt stretches during heating so it is easier to turn. It expands radially as it cools. Its diameter is actually smaller when heated.

But for other reasons I would not heat the pulley bolt.

Here is a hex tool one can make (with some effort) using plumbing supplies:

http://sites.google.com/site/hondali...madepulleytool

But if there was one for $25 already made, I would buy it. The homemade tool was kind of a lot of trouble. Works great though.
Old 03-11-2011, 05:11 PM
  #22  
Honda-Tech Member
 
k20rex's Avatar
 
Join Date: Jan 2006
Location: wa
Posts: 970
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

couldn't you move the wrench to either side and have it hold? i no longer have to do this because i have the tool for both d and b series
Old 03-11-2011, 05:29 PM
  #23  
Honda-Tech Member
 
v8killaz's Avatar
 
Join Date: Nov 2007
Location: detroit, mi, usa
Posts: 2,694
Likes: 0
Received 1 Like on 1 Post
Default Re: Crank pulley removal tricks

the most retard thing is sticking nylon in the spark plug hole. how retarded does that sound. your forcing all the weight on the piston and rod.

thats alot of force

starter trick works but only if the bolt is barely on. if its tight like most nuts it will never open with the starter yes ive tried on every honda and it didnt work ever.


one way that works is take the starter out and stick a screwdriver on the flywheel then loosen the nut. never had this fail.

there are many ways to do it.

dont heat the thing too much because the the pulley has rubber and the front seal is right there. it could cause a headache if heated improperly
Old 03-11-2011, 05:35 PM
  #24  
Honda-Tech Member
Thread Starter
 
Tims Toy 500's Avatar
 
Join Date: Oct 2008
Location: AZ
Posts: 163
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Crank pulley removal tricks

Originally Posted by honda.lioness

Here is a hex tool one can make (with some effort) using plumbing supplies:

http://sites.google.com/site/hondali...madepulleytool

But if there was one for $25 already made, I would buy it. The homemade tool was kind of a lot of trouble. Works great though.
This is the best idea I've seen here! I’ve thought about getting a 50mm nut and welding a bar to it. - Add that old pink handle grip from my daughters bicycle (sparkly tassels included) and voila! A new tool to add to the arsenal… Where do I buy a 50mm nut???? Cheep.
Old 03-11-2011, 05:39 PM
  #25  
H-T White Ops
 
NOFX's Avatar
 
Join Date: Feb 2004
Location: USA
Posts: 17,603
Likes: 0
Received 18 Likes on 16 Posts
Default Re: Crank pulley removal tricks

I picked up the tool from NAPA for $45, but Autozone rents one as well. It might be a tool they need to order for you (2-4 days from order). It costs $36 and when you bring the tool back you get all your money back.

Originally Posted by NOFX
HONDA HARMONIC HOLDER
27176 Part type: Harmonic Balancer

Price: $35.99

Features & Benefits: OEM automotive specialty tools are designed to perform day after day in any environment. Out engineers design tools that maximize both performance and budget. OEM tools out-perform the competition time after time.

* Holds crankshaft damper when tightening/loosening crankshaft bolt on Honda and Acura engines
* 50 mm hex design
* Chrome moly steel for toughness
* 1/2 In. drive square for breaker bar attachment

Part #: 27176
Color / Finish: Black
Crankshaft applications: 2" Pilot Truck CLutch Alignment Shaft for Honda and Acura
Drive Size: Multiple Drive Size Set
Etched/Stamped Size Identification: No
Material: Lightweight Fiberglass Reinforced Nylon Body

Here it is shown on their site.


Quick Reply: Crank pulley removal tricks



All times are GMT -8. The time now is 10:31 AM.