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some more progress on intake

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Old 03-10-2006, 06:40 PM
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Default some more progress on intake





Old 03-10-2006, 06:50 PM
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Default Re: some more progress on intake (monster007)

DSM
I'm the process of building a few for some friend's cars also.
Old 03-10-2006, 07:04 PM
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looks good were did you get the stacks from..
Old 03-10-2006, 07:53 PM
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Default Re: (180MPHGUY)

made them, we have a machine shop.
Old 03-10-2006, 08:16 PM
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Default Re: (monster007)

looks good but why does the 3rd stack from the left look different?
Old 03-10-2006, 08:26 PM
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Default Re: (Soccerking3000)

Had to be repolished.
Old 03-10-2006, 09:50 PM
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Default Re: (monster007)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by monster007 &raquo;</TD></TR><TR><TD CLASS="quote">Had to be repolished.</TD></TR></TABLE>

ahhh gotcha good **** man
Old 03-10-2006, 11:09 PM
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Default Re: (Soccerking3000)

Looks good. Not to be the bearer of bad news or anything, but how smooth is the inside of that plenum? It looks like there are weld beads on the inside as well...or is it just the discoloration from welding the outside?
Depending on how much of a "bump" they are towards the inside of the plenum, your going to to be beating the air all to hell when its coming into the intake itself. Going to create tons of turbelence, which never helps performance.
Just my .02. Other than that, looks great.
Kyle
Old 03-11-2006, 04:55 AM
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Default Re: (blueoval557)

More pics of the process and finish, please!
Also, are you using a vice to form the runners?
Old 03-11-2006, 05:33 AM
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Default Re: (rkeith)

No made a tool to form the runners. So it's done on a press.
The bead on the inside is minimal, but there is still more polishing to be done.
Old 03-11-2006, 09:49 AM
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Default Re: some more progress on intake (monster007)

Old 03-13-2006, 12:51 PM
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Default Re: (monster007)

Can you please post some pics of the tool you made for your press to make the stacks?

allen
Old 03-13-2006, 06:31 PM
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Default Re: (allen22)

Not in the shop so this is a quick dwg of the tool.

hope that helps
Old 03-13-2006, 06:48 PM
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Default Re: (monster007)

Made this flange for the tb. has a radius on it so there is a smooth transition into the plenum.





Now that this project is just about finished, building and testing 2 more of our intakes for testing.
Old 03-13-2006, 07:08 PM
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Default Re: (monster007)

Very nice. It must be nice to have your own machine shop.

Hey, do you guys sell those velocity stacks to the public? If so, could you please PM me a price? Thank you.
Old 03-14-2006, 06:57 AM
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Default

looks verry nice. but you should have moved those stacks off the bottom about 1/2" or so. It helps so much with air flow smoothness.

I made my own manifold just about to what you did, but for my b18c, dynoed with it and now I put my edelbrock back on and see if it will make any difference.

Old 03-14-2006, 07:00 AM
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here is a pick of mine, I wish I would have found out about moving the stacks off the bottom before I finished the whole thing.

Old 03-14-2006, 07:58 AM
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Default Re: (onefstek)

They are off the floor.
Old 03-14-2006, 08:07 AM
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Default Re: (monster007)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by monster007 &raquo;</TD></TR><TR><TD CLASS="quote">They are off the floor. </TD></TR></TABLE>

hmm... I guess its just hard to tell from the pics. how far off the floor are they?
Old 03-14-2006, 08:09 AM
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Default Re: (onefstek)

About 3/4"
Old 03-14-2006, 09:04 AM
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Default Re: (monster007)

Got any more pics of it from the beginning stages?

Thanks!

Ian
Old 03-14-2006, 09:09 AM
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Default Re: (qksl2)

Why dind't you just use a vice to form the ends of the runners? The piece just seems unnecessary.

Allen2, a mandrel with a taper from the runner size to the flare size of your velocity stack is how to form velocity stacks.
Old 03-14-2006, 09:56 AM
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Default Re: (rkeith)

could do that with a Honda, but have you seen the ports on a DSM. Not happening with a vice.
Old 03-14-2006, 10:22 AM
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Default Re: (rkeith)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by rkeith &raquo;</TD></TR><TR><TD CLASS="quote">
Allen2, a mandrel with a taper from the runner size to the flare size of your velocity stack is how to form velocity stacks. </TD></TR></TABLE>

I assume you made one out of steel right? I don't have the tools to do that, think hard wood would work, aluminum is pretty soft stuff!

allen
Old 03-14-2006, 10:52 AM
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Default Re: (allen22)

Yes, we made it out of steel. Not sure about the wood, would have to heat up the aluminum to get to to form. which intake are you making?


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