Aluminum Welding Woes
#1
Aluminum Welding Woes
I am a complete noob to welding. I am looking to learn so I can fab up my own charge pipes, exhausts...etc. At the end of day 1, after switching from SS to Al, I had a problem. But first--
Here is the setup:
Diversion 165
CK Worldwide gas lense
3/32 Red tungsten
0-100 amps
Process info:
Scotchbrite and acetone
Tungsten ground to a point (vertically)
Ground clamp directly to workpiece.
Here is the problem description:
Unlike with the SS, I am getting no concentrated-looking arc. Instead I am getting what appears to be a shower. There is no penetration and afterward the work-area appears like normal with a white halo.
---------------
Does anyone have any ideas about what is going on?
Thanks.
Here is the setup:
Diversion 165
CK Worldwide gas lense
3/32 Red tungsten
0-100 amps
Process info:
Scotchbrite and acetone
Tungsten ground to a point (vertically)
Ground clamp directly to workpiece.
Here is the problem description:
Unlike with the SS, I am getting no concentrated-looking arc. Instead I am getting what appears to be a shower. There is no penetration and afterward the work-area appears like normal with a white halo.
---------------
Does anyone have any ideas about what is going on?
Thanks.
#2
Re: Aluminum Welding Woes
When welding alum you don't want a sharp tungsten, I usually put my machine on dcep and tap it a bit until the tungsten forms a small ball at the tip
#3
Re: Aluminum Welding Woes
Thanks! That would make sense.
Are inverter and transformer type machines different in this regard? Or does the tungsten always have to be balled for aluminum?
Are inverter and transformer type machines different in this regard? Or does the tungsten always have to be balled for aluminum?
#5
Re: Aluminum Welding Woes
don't ball it, on inverters you want a pointed tungsten with a flat tip.
how thick is the aluminum? have you moved the AC balance? sounds like your welding with insufficient amperage, post a picture.
how thick is the aluminum? have you moved the AC balance? sounds like your welding with insufficient amperage, post a picture.
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#11
Re: Aluminum Welding Woes
100% argon.
I cannot change the AC balance with the Diversion. I was trying to lay a bead on a piece of 1/4". Maybe the thickness is what got me--I don't know, I was just very surprised to see no weld pool and no arc. I should try a piece of 1/8" to see if I get the same issues.
I cannot change the AC balance with the Diversion. I was trying to lay a bead on a piece of 1/4". Maybe the thickness is what got me--I don't know, I was just very surprised to see no weld pool and no arc. I should try a piece of 1/8" to see if I get the same issues.
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@irborne
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12-01-2004 10:53 AM