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***WELDING RANDOM CHAT THREAD***

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Old 12-04-2015, 09:05 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Originally Posted by turbohatch96y7
Galvanized is the word youre looking for
96-00 Honda Civic Exhaust Tubing System - Mandrel Exhaust Systems

Says aluminized.

Galvanized is Zinc coated, whereas aluminized is an aluminum silicon coating.


Aluminized steel is carbon steel coated, through the hot-dip process, with an aluminum-silicon alloy. The aluminum coating provides resistance to high temperatures and a bright appearance. The silicon promotes better adherence of the coating to the base metal.
Old 12-04-2015, 09:07 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Originally Posted by turbohatch96y7
Galvanized is the word youre looking for
You need to read. Galvanized piping is used in plumbing systems, typically residential settings.

Do I Need A Stainless or Aluminized Steel Exhaust System? - Exhaust Videos | Exhaust Videos

EDIT - Caoboy got me on the Ninja!
Old 12-04-2015, 09:17 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

93-97 Honda Del Sol Exhaust Tubing - 2.5 Inch Aluminized - TruBendz Technology
And I have a Borla straight through muffler. Haven't bought a resonator or cat yet as I'm still exploring my options.
Galvanized is the word youre looking for
Nope, aluminized is correct. It's steel hot dipped in an aluminum alloy. Useful for its resistance to corrosion.

EDIT - Caoboy got the jump on me too haha
Old 12-04-2015, 11:57 AM
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Tomatoe tomato


Should got stainless


Old 12-04-2015, 11:58 AM
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Im gonna get to tacing my pie cuts today

@Caoboy


Want me to get this thread moving with pics?
Old 12-04-2015, 12:16 PM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Originally Posted by turbohatch96y7
Tomatoe tomato


Should got stainless

Agreed, and I would have, but I'm going the budget route since this is my first time installing a turbo and I wanted to get a feel for everything before I bought permanent parts.

Im gonna get to tacing my pie cuts today

Caoboy


Want me to get this thread moving with pics?
Mmmmm... Pie cuts... I'd enjoy some pictures
Old 12-04-2015, 12:17 PM
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Old 12-04-2015, 12:47 PM
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Originally Posted by Ohmega
Agreed, and I would have, but I'm going the budget route since this is my first time installing a turbo and I wanted to get a feel for everything before I bought permanent parts.Mmmmm... Pie cuts... I'd enjoy some pictures
Good call.

That was the best thing i did way back.

Just get the damn thing running then upgrade later
Old 12-05-2015, 10:02 AM
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Got my cuts all welded

I need a gas lense and some back purging
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Old 12-05-2015, 10:24 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Oh hey, you are over on reddit.

To answer the question about my setup, it is just the harbor freight 7x12 band saw with a Lenox blade. I just set the included fence at 7.5* off of 90* and set up the included stop where needed. The hardest part of my setup for pie cuts is rotating the tube exactly 180* each cut.
Old 12-05-2015, 10:37 AM
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Lol small internet

In tryna get this loser @Caoboy over there but he says were a bunch of hipsters

What i do is mark the side with angle straight down

Then measure 180 with a piece of twine and mark that side

Then measure my long end of the cut mark that on my 180 and start the cut there.

For the 180. Measure the od of the pipe then multiply by 3.14 then divide that by 2 and thats your 180 mark
Old 12-05-2015, 11:00 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

How do you change your angle with your setup drew?

Also once you get your piece tacked do you weld it like your 'finished' pic or do you keep it in the 'flat' position?
Old 12-05-2015, 11:07 AM
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I make new angles

So far i have a 7.5 degree angle and a 12 degree

They take maybe 5 min to make.

Are you asking how i welded the cuts together?

Im still experimenting with the best way but i think clamping it to the angle worked the best kept it nice and stable.
Old 12-05-2015, 11:26 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Ok cool you're making jigs then.

And yeah what position are you keeping them in.

It is almost always easiest/most comfortable to keep the part to be welded in the 'flat' position.

That way you can worry about keeping the bead consistent, not have to worry as much about torch angle and filler angle etc.
Old 12-05-2015, 12:23 PM
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Its a small pipe bra

Unless i do 1/4 sections at a time **** isnt staying flat
Old 12-05-2015, 05:09 PM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Originally Posted by turbohatch96y7
Its a small pipe bra

Unless i do 1/4 sections at a time **** isnt staying flat
Do small sections. Take your time. Get that #weldporn action going on yeeee
Old 12-06-2015, 04:44 PM
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Made another 90 jig

Bought acetone and frog tape

Ran out of argon

Tried to run my other 25 oxy and 75 argon

Does not work lol
Old 12-06-2015, 06:08 PM
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Default Re: ***WELDING RANDOM CHAT THREAD***

How does your tungsten look after using the 7525
Old 12-07-2015, 05:49 AM
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Originally Posted by Caoboy
How does your tungsten look after using the 7525
Mmm not too bad. The weld looked like **** tho
Old 12-07-2015, 09:24 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

hatchy, is this you?

Making Pie Cut Bends - Album on Imgur

I'm gonna try and mig my exhaust... I'm prepared for poop looking welds
Old 12-07-2015, 09:58 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Originally Posted by .one lane
hatchy, is this you?

Making Pie Cut Bends - Album on Imgur

I'm gonna try and mig my exhaust... I'm prepared for poop looking welds
figure out what your piping wall size is...

what you welding it with? flux core or gas shielded?
Old 12-07-2015, 10:00 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

'bout to go apply for that welding job
Old 12-07-2015, 10:46 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Watch out for the WPS tricks they like to pull. For instance, they will say "Oh, I see you are interested in a GMAW position, here is the WPS, set up the machine". Well, in reality they gave you a GTAW WPS. They usually are looking for people that can catch this sort of thing. Hopefully you are applying for something that is more than $9 - $12 an hour though... however, 9 times out of 10 they want experience.
Old 12-07-2015, 11:45 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Good tip. I'll keep that in mind if I get a call back.

I know they test, it was something small like you weld a box together with 1/8" mild steel plate, fluxcore.

I'm going to ask the guy who told me about the job how his test went.

I am supposed to know how to read blueprints...I took the class, I can mostly read them, but I need to brush up on weld symbols just to be sure. Who knows, they might have their own version of the language and what I know won't matter lol.

Other than that...it's just getting my feet wet getting back out looking for jobs again..I haven't done that in almost 10 years.
Old 12-07-2015, 11:58 AM
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Default Re: ***WELDING RANDOM CHAT THREAD***

Originally Posted by Caoboy
figure out what your piping wall size is...

what you welding it with? flux core or gas shielded?
Gas shielded. gonna pick up some c25.

Just gonna make my exhaust and dp and paint/cover up the welds so no one can see how atrocious they are. Piping is going to be 3"

Probably will pick up a tig after-tax returns.


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