Helms Manual Index - 5th Generation Complete
04-21-2004, 11:16 AM
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Helms Manual Index - 5th Generation Complete
If you are like me, you use your Helms Manual alot. And i know looking and browsing throught the endless pages can be both a pain and time consumming. Therefore i have taken some of my time to create a full and detail index of the Helms manual for 5th gen Preludes. Not only are they in alphabetical order, but i also listed the pages where you can find important and frequent torque number figures for bolts and nuts of several engine parts. Im listing this cause this will be helping me ALOT, so im only spreading the convinience.
Enjoy!
General Information
Chassis and Paint Codes 1-2
Floor Jack 1-14
Identification Number Locations 1-6
Lift and Support Points Lift and Safety Stands 1-13
Service Precautions Parts Marking Locations 1-16
Towing 1-15
Under Hood Emissions Control Label 1-8
Warning/Caution Label Locations 1-7
Specifications/Maintenance
Body Specifications 2-16
Design Specifications 2-13
Lubrication Points 3-2
Maintenance Schedule 3-4
Standard and Service Limits 2-2
Engine Electrical/Charging System/Cruise Control
A/C Compressor (Alternator) Belt Inspection and Adjustment 4-33
Alternator Brush Inspection 4-31
Alternator Overhaul 4-30
Alternator Replacement 4-29
Alternator Rotor Slip Ring Test 4-32
Charging System Circuit Diagram 4-23
Charging System Component Location Index 4-22
Charging System Troubleshooting 4-24
Cruise Control Actuator Disassembly 4-44
Cruise Control Actuator Replacement 4-41
Cruise Control Actuator Solenoid Test 4-43
Cruise Control Actuator Test 4-40
Cruise Control Brake Switch Test 4-42
Cruise Control Circuit Diagram 4-35
Cruise Control Clutch Switch Test 4-42
Cruise Control Component Location and Index 4-34
Cruise Control Main Switch Test / Replacement 4-38
Cruise Control Set/Resume Switch Test/Replacement 4-38
Cruise Control Unit Input Test 4-36
Distributor Overhaul 4-18
Distributor Replacement 4-17
Ignition Circuit Diagram 4-15
Ignition Coil Test 4-20
Ignition Component Location Index 4-14
Ignition Control Module (ICM) Input Test 4-19
Ignition Timing Inspection 4-16
Ignition Wire Inspection and Test 4-20
Rectifier Test 4-31
Spark Plug Inspection 4-21
Starter Armature Inspection and Test 4-9
Starter Brush Holder Test 4-11
Starter Brush Inspection 4-11
Starter Circuit Diagram 4-4
Starter Component Location Index 4-3
Starter Overhaul 4-8
Starter Overrunning Clutch Inspection 4-12
Starter Performance Test 4-13
Starter Replacement 4-7
Starter Solenoid Test 4-6
Starter Test 4-5
Engine Removal/Installation
Engine Removal 5-2
Engine Installation 5-10
Cylinder Head/Valve Train/Block
Balancer Shafts Inspection 7-32
Balancer Shafts Removal 7-12
Camshafts Inspection 6-33
CKP/TDC Sensor 6-21
Connecting Rod and Crankshaft End Play 7-7
Connecting Rod Bearings Clearance 7-10
Connecting Rod Bearings Selection 7-11
Connecting Rods Selection 7-21
Crankpulley / Pulley Bolt Replacement
Crankshaft and Balancer Shaft Installation 7-26
Crankshaft and Balancer Shaft Oil Seal Installation (Engine Removal Not Required) 7-31
Crankshaft Inspection 7-15
Crankshaft Oil Seal Installation 7-25
Crankshaft Removal 7-12
Cylinder Block Bore Honing 7-18
Cylinder Block Inspection 7-17
Cylinder Head Illustrated Index 6-22
Cylinder Head Installation 6-43
Cylinder Head Removal 6-24
Cylinder Head Warpage 6-38
Engine Block Flywheel and Driveplate Replacement 7-7
Engine Block Illustrated Index 7-3
Engine Block Special Tools 7-2
Lost Motion Assemblies Inspection 6-32
Main Bearings Clearance 7-8
Main Bearings Selection 7-9
Piston Pins Inspection 7-20
Piston Pins Installation 7-21
Piston Pins Removal 7-19
Piston Rings Alignment 7-24
Piston Rings End Gap 7-22
Piston Rings Replacement 7-23
Piston Ring-to-Groove Clearance 7-23
Pistons Inspection 7-16
Pistons Installation 7-25
Pistons Removal 7-12
Rocker Arms / Shaft Disassembly/Reassembly 6-30
Rocker Arms / Shaft Removal 6-28
Rocker Arms Clearance 6-31
Rocker Arms Inspection 6-32
Rocker Arms Installation 6-42
Timing Balancer Belt Inspection 6-13
Timing Belt / Balancer Belt Illustrated Index 6-12
Timing Belt Inspection 6-13
Timing Belt Installation 6-16
Timing Belt Removal 6-14
Valve Clearance / Adjustment 6-9
Valve Guides - Movement 6-38
Valve Guides - Reaming 6-40
Valve Guides - Replacement 6-39
Valve Seals Installation 6-41
Valve Seals Removal 6-35
Valve Seats Reconditioning 6-37
Valve Spring Installation 6-41
Valve Spring Removal 6-35
Valves Installation 6-41
Valves Removal 6-35
VTEC Control System Troubleshooting Flowchart 6-3
VTEC Rockerarms Manual Inspection 6-7
VTEC Rockerarms Special Tools Inspection 6-7
VTEC Solenoid 6-6
Engine Lubrication
Engine Lubrication Illustrated Index 8-3
Engine Lubrication Special Tools 8-2
Engine Oil Inspection 8-6
Engine Oil Replacement 8-6
Oil Filter Replacement 8-7
Oil Jet Inspection 8-12
Oil Pressure Switch Testing 8-10
Oil Pressure Testing 8-10
Oil Pump Inspection 8-14
Oil Pump Installation 8-14
Oil Pump Overhaul 8-13
Oil Pump Removal 8-14
Intake Manifold/Exhaust System
Exhaust Manifold 9-3
Exhaust Pipe and Muffler 9-4
Intake Manifold 9-2
Engine Cooling
Coolant Bleeding 10-5
Coolant Refilling 10-5
Coolant Temperature Gauge Sending Unit Testing 10-14
Coolant Temperature Gauge Testing 10-14
Radiator Cap Testing 10-6
Radiator Fan Circuit Diagram 10-12
Radiator Fan Component Location Index 10-11
Radiator Fan Motor Testing 10-13
Radiator Fan Switch Testing 10-13
Radiator Illustrated Index 10-2
Radiator Replacement 10-4
Radiator Testing 10-6
Thermostat Replacement 10-7
Thermostat Testing 10-8
Water Pump Illustrated Index 10-9
Water Pump Inspection 10-10
Water Pump Replacement 10-10
Fuel and Emissions
A/T Gear Position Signal 11-108
A/T Signal (SEFA/SEAF) 11-94
Air Cleaner 11-131
Air Conditioning Signal 11-101
Alternator FR Signal 11-103
Barometric Pressure Sensor 11-87
Brake Switch Signal 11-107
Crankshaft Position/Top Dead Center Sensor 11-84
Cylinder Position Sensor 11-91
Diagnostic Trouble Code Chart 11-42
ECM Internal Circuit 11-93
ECM Terminal Arrangement 11-39
Electrical Connections 11-10
Electrical Load Detector 11-88
Emission Control System Description 11-143
Engine Control Module (ECM) 11-50
Engine Coolant Temperature Sensor 11-61
Evaporative Emission Controls 11-152
Exhaust Gas Recirculation System (EGR) 11-145
Fast Idle Thermo Valve 11-110
Fuel and Emissions Component Location Index 11-3
Fuel and Emissions Special Tools 11-2
Fuel Filter 11-121
Fuel Gauge Sending Unit 11-123
Fuel Injectors 11-118
Fuel Lines 11-112
Fuel Pressure 11-117
Fuel Pressure Regulator 11-120
Fuel Pump 11-122
Fuel Supply System 11-77
Fuel Supply System Description 11-117
Fuel Tank 11-129
Fuel Tube / Quick Connect Fittings 11-114
Heated O2 Sensor Heater 11-75
HO2S Replacement 11-95
How to Read Flowcharts 11-47
Idle Air Control Valve (IAC) 11-99
Idle Control System 11-97
Idle Control System Description 11-96
Idle Speed Setting 11-111
Intake Air Bypass Control System 11-139
Intake Air System Description 11-130
Intake Air Temperature Sensor 11-58
Intake Control System 11-135
Knock Sensor 11-83
Manifold Absolute Pressure Sensor (MAP) 11-54
Misfire Detected in One Cylinder 11-79
PGM-FI Main Relay 11-126
PGM-FI System Description 11-48
Positive Crankcase Ventilation System (PCV) 11-151
Power Steering Pressure Switch Signal 11-105
Primary Heated O2 Sensor 11-68
Random Misfire 11-82
Secondary Heated O2 Sensor 11-72
Starter Switch Signal 11-104
System Connectors 11-20
Tailpipe Emission 11-143
Three Way Catalytic Converter 11-143
Throttle Body 11-133
Throttle Cable 11-132
Throttle Position Sensor 11-64
Troubleshooting Procedures 11-32
Vacuum Connections 11-6
Vehicle Speed Sensor 11-86
Clutch/Flywheel
Clutch Disc Installation 12-10
Clutch Disc Removal/Inspection 12-8
Clutch Illustration Index 12-3
Clutch Master Cylinder Installation 12-5
Clutch Master Cylinder Removal 12-5
Clutch Pedal Adjustment 12-4
Clutch Special Tools 12-2
Flywheel Removal/Inspection 12-9
Pressure Plate Installation 12-10
Pressure Plate Removal/Inspection 12-7
Release Bearing Installation 12-11
Release Bearing Removal/Inspection 12-11
Slave Cylinder Installation 12-6
Slave Cylinder Removal 12-6
Manual Transmission
Back-Up Light Switch Test/Replacement 13-3
MT Countershaft Assembly Index 13-27
MT Countershaft Bearing Replacement 13-44
MT Countershaft Clearance Inspection 13-28
MT Countershaft Disassembly 13-30
MT Countershaft Inspection 13-31
MT Countershaft Reassembly 13-31
MT Differential Backlash Inspection (without ATTS) 13-37
MT Differential Bearing Outer Race Replacement 13-39
MT Differential Index 13-37
MT Differential Oil Seal Replacement 13-42
MT Differential Tapered Roller Bearing Preload Adjustment 13-40
MT Differential Tapered Roller Bearing Replacement 13-38
MT Final Driven Gear Replacement (without ATTS) 13-38
MT Gearshift Mechanism Overhaul 13-13
MT Housing Removal 13-19
MT Illustrated Index 13-14
MT Installation 13-12
MT Mainshaft / Countershaft Removal 13-21
MT Mainshaft Assembly Clearance Inspection 13-23
MT Mainshaft Assembly Index 13-22
MT Mainshaft Bearing/Oil Seal Replacement 13-44
MT Mainshaft Disassembly 13-24
MT Mainshaft Inspection 13-25
MT Mainshaft Reassembly 13-26
MT Mainshaft Thrust Clearances Adjustment 13-45
MT Oil 13-3
MT Removal 13-4
MT Reverse Idler Gear Removal 13-21
MT Reverse Shift Fork Clearance Inspection 13-20
MT Shift Arm Assembly Disassembly/Reassembly 13-17
MT Shift Arm Assembly Index 13-16
MT Shift Fork Clearance Inspection 13-34
MT Shift Fork Disassembly / Reassembly 13-33
MT Special Tools 13-2
MT Syncro Gear Inspection 13-36
MT Syncro Hub Inspection / Installation 13-35
MT Syncro Ring Inspection 13-36
MT Syncro Sleeve Inspection / Installation 13-35
MT Transmission Reassembly 13-48
Automatic Transmission
AT 2nd Clutch Pressure Switch Replacement 14-106
AT Accumulator Valve Body Disassembly/Inspection/Reassembly 14-149
AT Bearing Hub Bearing Replacement 14-157
AT Clutch Disassembly 14-164
AT Clutch Illustrated Index 14-162
AT Clutch Pressure Control Solenoid Valve A/B Assembly Replacement 14-105
AT Clutch Pressure Control Solenoid Valve A/B Assembly Test 14-104
AT Clutch Reassembly 14-167
AT Clutches 14-6
AT Component Locations 14-53
AT Countershaft Disassembly 14-155
AT Countershaft Inspection 14-154
AT Countershaft Reassembly 14-156
AT Description 14-3
AT Differential Backlash Inspection 14-172
AT Differential Bearing Replacement 14-173
AT Differential Carrier Replacement 14-173
AT Differential Components 14-172
AT Differential Tapered Roller Bearing Preload Adjustment 14-174
AT Electrical Troubleshooting Flowcharts 14-60
AT Electronic Control System 14-15
AT Gear Position Indicator Input Test 14-110
AT Gear Position Switch Replacement 14-108
AT Gear Position Switch Test 14-107
AT Hydraulic Control 14-20
AT Hydraulic Flow 14-24
AT Hydraulic Fluid Level Checking/Changing 14-122
AT Hydraulic System Road Test 14-118
AT Key Interlock Solenoid Test 14-111
AT Lock-Up Control Solenoid Valve Test/Replacement 14-102
AT Look-Up System 14-39
AT Main Valve Body Disassembly/Inspection/Reassembly 14-146
AT Mainshaft Disassembly/Reassembly 14-151
AT Mainshaft Inspection 14-152
AT Mainshaft/Countershaft Speed Sensor Replacement 14-106
AT Mode Switch Replacement 14-105
AT Oil Seals Removal/Installation 14-177
AT Parking Break Stop Adjustment/Inspection 14-181
AT Parking Pin Switch Test/Replacement 14-113
AT Power Flow 14-8
AT Regulator Valve Body Disassembly/Inspection/Reassembly 14-148
AT Right Side Cover 14-130
AT Right Side Cover Removal 14-136
AT Seal Rings Replacement 14-153
AT Secondary Shaft Disassembly/Reassembly 14-158
AT Secondary Shaft Idler Gear Bearing Replacement 14-161
AT Secondary Shaft Inspection 14-159
AT Servo Body Disassembly/Inspection/Reassembly 14-150
AT Shift Cable Adjustment 14-202
AT Shift Cable Replacement 14-203
AT Shift Control Solenoid Valve A Assembly Test/Replacement 14-102
AT Shift Control Solenoid Valve B/C Test/Replacement 14-103
AT Shift Lever Disassembly/Reassembly 14-201
AT Shift Lever Removal/Installation 14-200
AT Shift Lever/Sequential Sportshift Mode Mechanism 14-46
AT Shift Lock Solenoid Test/Replacement 14-112
AT Shift Lock/Reverse Lock Mechanism 14-200
AT Special Tools 14-2
AT Stall Speed Test 14-121
AT Symptom-to-Component Chart Hydraulic System 14-114
AT System to Component Chart Electrical System 14-57
AT Tapered Roller Bearing Outer Race Replacement 14-176
AT TCM Circuit Diagram 14-48
AT TCM Terminal Voltage/Measuring Conditions 14-50
AT Torque Converter Housing Bearings Countershaft Bearing Replacement 14-179
AT Torque Converter Housing Bearings Mainshaft Bearing/Oil Seal Replacement 14-178
AT Torque Converter Housing Bearings Secondary Shaft Bearing Replacement 14-179
AT Torque Converter Housing/Valve Body 14-134
AT Torque Converter Housing/Valve Body Removal 14-140
AT Torque Converter/Drive Plate 14-191
AT Transmission Cooler Flushing 14-198
AT Transmission Housing 14-132
AT Transmission Housing Bearings Removal/Installation 14-180
AT Transmission Housing Removal 14-138
AT Transmission Installation 14-192
AT Transmission Reassembly 14-182
AT Transmission Removal 14-125
AT Troubleshooting Procedures 14-54
AT Valve Assembly 14-143
AT Valve Body Repair 14-142
AT Valve Caps Description 14-144
ATF Cooler Hoses Connection 14-197
ATF Pump Inspection 14-145
ATTS (Active Torque Transfer System)
ATTS Circuit Diagram 15-8
ATTS Component Locations 15-3
ATTS Control Unit Replacement 15-64
ATTS Diagnostic Trouble Code Indication 15-14
ATTS DTC 11-14 Acceleration Sensor 15-20
ATTS DTC 16-18 Steering Angle Sensor 15-22
ATTS DTC 19 Steering Angel Sensor 15-25
ATTS DTC 21-24 Wheel Sensor 15-26
ATTS DTC 25 Wheel Sensor 15-28
ATTS DTC 29 Data Link Connector 15-30
ATTS DTC 32 Back-Up Light Switch 15-31
ATTS DTC 33-34 Manifold Absolute Pressure (MAP) Sensor 15-32
ATTS DTC 35 Reference Voltage 15-33
ATTS DTC 36 Engine Speed Pulse 15-34
ATTS DTC 41-43 PGM-FI Communication Line 15-35
ATTS DTC 45 ABS Down 15-37
ATTS DTC 51 Fail Safe Relay 15-38
ATTS DTC 52-53 Left and Right Shift Solenoids 15-40
ATTS DTC 54-56 Linear Solenoid 15-42
ATTS DTC 57-58 Oil Temperature Sensor 15-45
ATTS DTC 61-66 Oil Pressure Sensor 15-48
ATTS DTC 67-68 ATTS Unit (Moment Control Unit (MCU)) 15-50
ATTS DTC 71 Steering Angle Sensor 15-51
ATTS DTC 72 Different Diameter Tire 15-52
ATTS DTC 73-76 Yaw Rate Sensor 15-53
ATTS DTC 77 Ignition Voltage 15-55
ATTS DTC 78 ATTS Control Unit 15-56
ATTS DTC 79 ATTS Control Inhibition 15-57
ATTS Erasing the DTC 15-15
ATTS Extension Tube Oil Seal Replacement 15-69
ATTS Function Test 15-58
ATTS Lateral G Sensor Inspection 15-63
ATTS Left Side Cover Disassembly/Reassembly 15-71
ATTS Light Indicator Does Not Come On 15-17
ATTS Light Indicator Does Not Go Off (No DTC) 15-19
ATTS Memorizing the Steering Angle Sensor Neutral Position 15-59
ATTS Oil Filling/Replacement 15-65
ATTS Oil Inspection 15-64
ATTS Outline 15-5
ATTS Right Central Joint Clearance 15-73
ATTS Right Side Cover Disassembly/Reassembly 15-70
ATTS Solenoids Removal/Installation 15-73
ATTS Special Tools 15-2
ATTS Steering Angle Sensor Replacement 15-62
ATTS Terminal Arrangement 15-10
ATTS Troubleshooting Index 15-16
ATTS Troubleshooting Precautions 15-13
ATTS Unit Disassembly/Reassembly 15-68
ATTS Unit Installation 15-67
ATTS Unit Removal 15-66
ATTS Yaw Rate Sensor Replacement 15-63
Power Steering
Power Steering Component Locations Index 17-3
Power Steering Fluid Leaks 17-10
Power Steering Fluid Level Check 17-15
Power Steering Fluid Lines/Hoses Leakage Inspection 17-24
Power Steering Fluid Lines/Hoses Replacement 17-24
Power Steering Gear Box Disassembly 17-33
Power Steering Gear Box Installation 17-49
Power Steering Gear Box Reassembly 17-39
Power Steering Gear Box Removal 17-32
Power Steering General Troubleshooting 17-4
Power Steering Inspection and Adjustment Power Assist with Vehicle Parked 17-12
Power Steering Inspection and Adjustment Steering Operation 17-12
Power Steering Linkage and Gearbox 17-13
Power Steering Noise and Vibration 17-8
Power Steering Pump Belt 17-14
Power Steering Pump Disassembly 17-26
Power Steering Pump Inspection 17-27
Power Steering Pump Pressure Check 17-16
Power Steering Pump Reassembly 17-29
Power Steering Pump Replacement 17-25
Power Steering Rack Guide Adjustment 17-15
Power Steering Special Tools 17-2
Power Steering Troubleshooting 17-4
Steering Column Inspection 17-22
Steering Column Lock Replacement 17-23
Steering Column Removal/Installation 17-21
Steering Wheel Disassembly/Reassembly 17-19
Steering Wheel Installation 17-20
Steering Wheel Removal 17-18
Driveshafts/Suspension
Camber Wheel Alignment 18-5
Caster Wheel Alignment 18-4
Driveshafts Disassembly 16-6
Driveshafts Inspection 16-3
Driveshafts Installation 16-13
Driveshafts Reassembly 16-8
Driveshafts Removal 16-3
Driveshafts Special Tools 16-2
Front Ball Joint Boot Replacement 18-19
Front Damper Disassembly/Inspection 18-21
Front Damper Installation 18-22
Front Damper Reassembly 18-22
Front Damper Removal 18-20
Front Knuckle/Hub Replacement 18-13
Front Suspension Arms Removal/Installation (with ATTS) 18-10
Front Suspension Arms Removal/Installation (without ATTS) 18-9
Front Toe Inspection/Alignment 18-6
Intermediate Shafts Disassembly 16-16
Intermediate Shafts Installation 16-19
Intermediate Shafts Reassembly 16-17
Intermediate Shafts Removal 16-15
Lower Ball Joint Boot Replacement (ATTS Only) 18-19
Radius Rod Bushing Replacement (ATTS Only) 18-20
Rear Ball Joint Boot Replacement 18-28
Rear Damper Disassembly/Inspection 18-29
Rear Damper Installation 18-30
Rear Damper Reassembly 18-29
Rear Damper Removal 18-28
Rear Hub Bearing Unit Replacement 18-26
Rear Toe Inspection/Alignment 18-7
Suspension Arms Front Installation (with ATTS) 18-12
Suspension Arms Front Installation (without ATTS) 18-11
Suspension Arms Rear Installation 18-25
Suspension Arms Rear Removal/Inspection 18-24
Suspension Component Location Index 18-3
Suspension Special Tools 18-2
Turning Angle Inspection 18-7
Wheel Hub Bearing End Play 18-8
Wheel Hub Wheel Runout 18-8
Brakes
Brake Bleeding 19-7
Brake Booster Inspection 19-16
Brake Booster Removal/Installation 19-13
Brake Hose Replacement 19-22
Brake Hoses/Lines Inspection/Torque Specifications 19-21
Brake Pedal Adjustment/Inspection 19-5
Brake System Indicator 19-8
Brake System Rubber Parts and Brake Booster 19-4
Brakes Component Location Index 19-3
Brakes Special Tools 19-2
Front Brake Caliper Disassembly/Reassembly 19-12
Front Brake Disc Runout Inspection 19-11
Front Brake Disc Thickness and Parallelism Inspection 19-11
Front Brake Pads Inspection/Replacement 19-9
Master Cylinder Inspection 19-14
Master Cylinder Pushrod Clearance Adjustment 19-14
Master Cylinder Removal/Installation 19-13
Parking Brake Cable Inspection and Replacement 19-23
Parking Break Inspection/Adjustment 19-6
Rear Brake Caliper Disassembly/Reassembly 19-20
Rear Brake Disc Runout Inspection 19-19
Rear Brake Disc Thickness and Parallelism Inspection 19-19
Rear Brake Pads Inspection and Replacement 19-17
Anti-lock Brake System (ABS)
ABS Circuit Diagram 19-32
ABS Component Locations 19-27
ABS Control Unit Replacement 19-64
ABS Control Unit Terminal Arrangement 19-34
ABS Diagnostic Trouble Code (DTC) Indication (SCS Mode) 19-39
ABS DTC 11, 13, 15, 17 Wheel Sensor (Open/Short to Body Ground/Short to Power) 19-46
ABS DTC 12, 14, 16, 18 Wheel Sensor (Electrical Noise/Intermittent Interruption) 19-47
ABS DTC 21-24 Pulser 19-48
ABS DTC 31-38 Solenoid 19-49
ABS DTC 41-44 Wheel Lock 19-52
ABS DTC 51 Motor Lock 19-53
ABS DTC 52 Motor Stuck OFF 19-54
ABS DTC 53 Motor Stuck ON 19-57
ABS DTC 54 Fail-Safe Relay 19-59
ABS DTC 61,62 Ignition Voltage 19-61
ABS DTC 71 Different Diameter Tire 19-62
ABS DTC 81 Central Processing Unit (CPU) 19-62
ABS DTC Erasure (MES Mode) 19-40
ABS Features/Construction 19-28
ABS Indicator Light Does Not Come On 19-42
ABS Indicator Light Does Not Go Off (No DTC) 19-44
ABS Modulator Unit Removal/Installation 19-63
ABS Operation 19-29
ABS Pulsers/Wheel Sensors Inspection 19-64
ABS Special Tools 19-26
ABS Troubleshooting Index 19-41
ABS Troubleshooting Precautions 19-37
ABS Wheel Sensor Replacement 19-65
Body
Doors Index 20-2
Emblems Installation 20-85
Exterior Component Location Index 20-63
Frame Repair Chart 20-88
Interior Component Location Index 20-40
Mirrors Index 20-13
Moonroof Index 20-13
Opener Cable/Opener and Latch Component Location Index 20-76
Quarter Glass 20-17
Rear Window 20-17
Seats Component Location Index 20-53
Sub-Frame 20-86
Windshield 20-17
Wiper and Washer 20-76
Air Conditioning
AC Blower Motor 22-12
AC Blower Motor Speed 22-10
AC Blower Unit Replacement/Overhaul 22-39
AC Charging 22-53
AC Circuit Diagram 22-6
AC Compressor 22-27
AC Compressor Belt Adjustment 22-61
AC Compressor Clutch Inspection 22-57
AC Compressor Clutch Overhaul 22-58
AC Compressor Illustrated Index 22-56
AC Compressor Relief Valve Replacement 22-60
AC Compressor Replacement 22-54
AC Compressor Thermal Protector Replacement 22-60
AC Condenser Replacement 22-62
AC Description 22-8
AC Evacuation 22-52
AC Evaporator Overhaul 22-41
AC Evaporator Replacement 22-40
AC Illustrated Index 22-3
AC Leak Test 22-53
AC Mode Control Motor 22-15
AC Mode Control Motor Replacement 22-35
AC Mode Control Motor Test 22-35
AC Performance Test 22-48
AC Pressure Test Chart 22-50
AC Recirculation Control Motor 22-17
AC Recirculation Control Motor Replacement 22-36
AC Recirculation Control Motor Test 22-36
AC Recovery 22-51
AC Relays Test 22-38
AC Service Tips and Precautions 22-46
AC Special Tools 22-2
AC System 22-30
AC System Torque Specifications 22-47
AC Troubleshooting Symptom Chart 22-9
AC Wiring/Connector Locations 22-5
Both Fans 22-26
Condenser Fan 22-22
Heater Control Panel Input/Output Signals 22-33
Heater Control Panel Overhaul 22-34
Heater Control Panel Replacement 22-34
Heater Fan Switch Test 22-37
Heater Unit Overhaul 22-44
Heater Unit Replacement 22-42
Radiator Fan 22-19
Radiator Fan Switch 22-25
Temperature Control Adjustment 22-45
Electrical/Fuses/Relays
Back-up Lights 23-82
Battery 23-49
Brake Lights 23-80
Ceiling/Spotlight 23-94
Clock 23-143
Connector Identification Wire Harness Routing 23-10
Courtesy Lights 23-95
Dash Lights Brightness Control System 23-90
Daytime Running Lights Control System (Canada) 23-73
Electrical Accessory Socket 23-166
Electrical Five-step Troubleshooting 23-5
Electrical Ground Distribution 23-45
Electrical Special Tools 23-2
Electrical Troubleshooting Tips and Precautions 23-3
Electrical Wire Color Codes 23-5
Engine Oil Pressure Indicator Flasher System 23-137
Entry Light Control System 23-97
Fuse/Relay Box (Under-Dash) 23-40, 48
Fuse/Relay Box (Under-Hood) 23-38
Fuses 23-38
Gauge Assembly 23-58
Headlights 23-76
High Mount Brake Light 23-81
Horns 23-153
Ignition Switch 23-56
Immobilizer System 23-189
License Plate Light 23-79
Lighting System 23-68
Lights-On Reminder 23-137
Moonroof 23-163
Multiplex Control System 23-100
Power Distribution 23-42
Power Door Locks 23-125
Power Mirrors 23-168
Power Relays 23-51
Power Windows 23-112
Rear Window Defogger 23-158
Relay and Control Unit Locations (Dashboard) 23-7
Relay and Control Unit Locations (Door) 23-9
Relay and Control Unit Locations (Engine) 23-6
Sear Heaters (Canada) 23-177
Side Marker Lights, Front 23-78
Stereo Sound System 23-144
Taillights 23-79
Trunk Light 23-95
Turn Signal Lights 23-85
Turn Signal/Hazard Flasher System 23-85
Vehicle Speed Sensor (VSS) 23-65
Wiper/Washer Electrical 23-180
Supplemental Restraint System (SRS)
Airbag Disconnecting Connectors 24-18
Airbag Disposal
Airbag Handling and Storage 24-14
SRS Backprobing Spring-Loaded Lock Connectors 24-16
SRS Cable Reel Replacement 24-61
SRS Circuit Diagram 24-13
SRS Component/Wiring Locations Index 24-11
SRS Description 24-12
SRS Diagnostic Trouble Code (DTC) Chart 24-23
SRS Drivers Airbag Replacement 24-55
SRS Erasing the DTC Memory 24-22
SRS Flowcharts 24-26
SRS Front Passengers Airbag Replacement 24-57
SRS General Precautions 24-14
SRS Indicator Light Wire Connections 24-25
SRS Inspection After Deployment 24-15
SRS Reading the DTC 24-20
SRS Self-diagnostic Procedures 24-20
SRS Special Tools 24-10
SRS Spring-Loaded Lock Connector 24-17
SRS Spring-Loaded Lock Connector with Built-in Short Contact 24-17
SRS Steering Related Precautions 24-19
SRS Troubleshooting intermittent Failures 24-22
SRS Unit Precautions 24-15
SRS Unit Replacement 24-65
SRS Wiring Precautions 24-16
Torque Specification/Torque Sequences
Alternator 5-4
Alternator Bracket 5-10
Balancer Gear Case 8-3
Bearing Cap Bridge Bolts 7-3
Camgears 6-12
Camshaft Holder/Holder Plates 6-33
Center Beam 5-6
Crankpulley 6-12
Cylinder Head Bolts Loosening Sequence 6-27
Cylinder Head Bolts Torque/Sequence 6-43
Exhaust Header 9-3
Exhaust Pipe/Muffler 9-4,9-5
Flywheel Removal Sequence (A/T) 7-7
Flywheel Torque/Sequence 7-7
Intake Manifold 9-2
Main Bearing Cap Loosening Sequence 7-13
Motor Mounts 5-11,5-12,5-13,5-14
Oil Pan Torque/Sequence 7-30
Oil Pump 8-13
PS Bracket 5-10
PS Pump 5-4
Stiffener 5-10
Thermostat Housing 10-7
Throttle Body 9-2
Valve Adjusting Screw Locations 6-9
Valve Cover Torque/Sequence 6-46
Water Pump 10-9
Enjoy!
General Information
Chassis and Paint Codes 1-2
Floor Jack 1-14
Identification Number Locations 1-6
Lift and Support Points Lift and Safety Stands 1-13
Service Precautions Parts Marking Locations 1-16
Towing 1-15
Under Hood Emissions Control Label 1-8
Warning/Caution Label Locations 1-7
Specifications/Maintenance
Body Specifications 2-16
Design Specifications 2-13
Lubrication Points 3-2
Maintenance Schedule 3-4
Standard and Service Limits 2-2
Engine Electrical/Charging System/Cruise Control
A/C Compressor (Alternator) Belt Inspection and Adjustment 4-33
Alternator Brush Inspection 4-31
Alternator Overhaul 4-30
Alternator Replacement 4-29
Alternator Rotor Slip Ring Test 4-32
Charging System Circuit Diagram 4-23
Charging System Component Location Index 4-22
Charging System Troubleshooting 4-24
Cruise Control Actuator Disassembly 4-44
Cruise Control Actuator Replacement 4-41
Cruise Control Actuator Solenoid Test 4-43
Cruise Control Actuator Test 4-40
Cruise Control Brake Switch Test 4-42
Cruise Control Circuit Diagram 4-35
Cruise Control Clutch Switch Test 4-42
Cruise Control Component Location and Index 4-34
Cruise Control Main Switch Test / Replacement 4-38
Cruise Control Set/Resume Switch Test/Replacement 4-38
Cruise Control Unit Input Test 4-36
Distributor Overhaul 4-18
Distributor Replacement 4-17
Ignition Circuit Diagram 4-15
Ignition Coil Test 4-20
Ignition Component Location Index 4-14
Ignition Control Module (ICM) Input Test 4-19
Ignition Timing Inspection 4-16
Ignition Wire Inspection and Test 4-20
Rectifier Test 4-31
Spark Plug Inspection 4-21
Starter Armature Inspection and Test 4-9
Starter Brush Holder Test 4-11
Starter Brush Inspection 4-11
Starter Circuit Diagram 4-4
Starter Component Location Index 4-3
Starter Overhaul 4-8
Starter Overrunning Clutch Inspection 4-12
Starter Performance Test 4-13
Starter Replacement 4-7
Starter Solenoid Test 4-6
Starter Test 4-5
Engine Removal/Installation
Engine Removal 5-2
Engine Installation 5-10
Cylinder Head/Valve Train/Block
Balancer Shafts Inspection 7-32
Balancer Shafts Removal 7-12
Camshafts Inspection 6-33
CKP/TDC Sensor 6-21
Connecting Rod and Crankshaft End Play 7-7
Connecting Rod Bearings Clearance 7-10
Connecting Rod Bearings Selection 7-11
Connecting Rods Selection 7-21
Crankpulley / Pulley Bolt Replacement
Crankshaft and Balancer Shaft Installation 7-26
Crankshaft and Balancer Shaft Oil Seal Installation (Engine Removal Not Required) 7-31
Crankshaft Inspection 7-15
Crankshaft Oil Seal Installation 7-25
Crankshaft Removal 7-12
Cylinder Block Bore Honing 7-18
Cylinder Block Inspection 7-17
Cylinder Head Illustrated Index 6-22
Cylinder Head Installation 6-43
Cylinder Head Removal 6-24
Cylinder Head Warpage 6-38
Engine Block Flywheel and Driveplate Replacement 7-7
Engine Block Illustrated Index 7-3
Engine Block Special Tools 7-2
Lost Motion Assemblies Inspection 6-32
Main Bearings Clearance 7-8
Main Bearings Selection 7-9
Piston Pins Inspection 7-20
Piston Pins Installation 7-21
Piston Pins Removal 7-19
Piston Rings Alignment 7-24
Piston Rings End Gap 7-22
Piston Rings Replacement 7-23
Piston Ring-to-Groove Clearance 7-23
Pistons Inspection 7-16
Pistons Installation 7-25
Pistons Removal 7-12
Rocker Arms / Shaft Disassembly/Reassembly 6-30
Rocker Arms / Shaft Removal 6-28
Rocker Arms Clearance 6-31
Rocker Arms Inspection 6-32
Rocker Arms Installation 6-42
Timing Balancer Belt Inspection 6-13
Timing Belt / Balancer Belt Illustrated Index 6-12
Timing Belt Inspection 6-13
Timing Belt Installation 6-16
Timing Belt Removal 6-14
Valve Clearance / Adjustment 6-9
Valve Guides - Movement 6-38
Valve Guides - Reaming 6-40
Valve Guides - Replacement 6-39
Valve Seals Installation 6-41
Valve Seals Removal 6-35
Valve Seats Reconditioning 6-37
Valve Spring Installation 6-41
Valve Spring Removal 6-35
Valves Installation 6-41
Valves Removal 6-35
VTEC Control System Troubleshooting Flowchart 6-3
VTEC Rockerarms Manual Inspection 6-7
VTEC Rockerarms Special Tools Inspection 6-7
VTEC Solenoid 6-6
Engine Lubrication
Engine Lubrication Illustrated Index 8-3
Engine Lubrication Special Tools 8-2
Engine Oil Inspection 8-6
Engine Oil Replacement 8-6
Oil Filter Replacement 8-7
Oil Jet Inspection 8-12
Oil Pressure Switch Testing 8-10
Oil Pressure Testing 8-10
Oil Pump Inspection 8-14
Oil Pump Installation 8-14
Oil Pump Overhaul 8-13
Oil Pump Removal 8-14
Intake Manifold/Exhaust System
Exhaust Manifold 9-3
Exhaust Pipe and Muffler 9-4
Intake Manifold 9-2
Engine Cooling
Coolant Bleeding 10-5
Coolant Refilling 10-5
Coolant Temperature Gauge Sending Unit Testing 10-14
Coolant Temperature Gauge Testing 10-14
Radiator Cap Testing 10-6
Radiator Fan Circuit Diagram 10-12
Radiator Fan Component Location Index 10-11
Radiator Fan Motor Testing 10-13
Radiator Fan Switch Testing 10-13
Radiator Illustrated Index 10-2
Radiator Replacement 10-4
Radiator Testing 10-6
Thermostat Replacement 10-7
Thermostat Testing 10-8
Water Pump Illustrated Index 10-9
Water Pump Inspection 10-10
Water Pump Replacement 10-10
Fuel and Emissions
A/T Gear Position Signal 11-108
A/T Signal (SEFA/SEAF) 11-94
Air Cleaner 11-131
Air Conditioning Signal 11-101
Alternator FR Signal 11-103
Barometric Pressure Sensor 11-87
Brake Switch Signal 11-107
Crankshaft Position/Top Dead Center Sensor 11-84
Cylinder Position Sensor 11-91
Diagnostic Trouble Code Chart 11-42
ECM Internal Circuit 11-93
ECM Terminal Arrangement 11-39
Electrical Connections 11-10
Electrical Load Detector 11-88
Emission Control System Description 11-143
Engine Control Module (ECM) 11-50
Engine Coolant Temperature Sensor 11-61
Evaporative Emission Controls 11-152
Exhaust Gas Recirculation System (EGR) 11-145
Fast Idle Thermo Valve 11-110
Fuel and Emissions Component Location Index 11-3
Fuel and Emissions Special Tools 11-2
Fuel Filter 11-121
Fuel Gauge Sending Unit 11-123
Fuel Injectors 11-118
Fuel Lines 11-112
Fuel Pressure 11-117
Fuel Pressure Regulator 11-120
Fuel Pump 11-122
Fuel Supply System 11-77
Fuel Supply System Description 11-117
Fuel Tank 11-129
Fuel Tube / Quick Connect Fittings 11-114
Heated O2 Sensor Heater 11-75
HO2S Replacement 11-95
How to Read Flowcharts 11-47
Idle Air Control Valve (IAC) 11-99
Idle Control System 11-97
Idle Control System Description 11-96
Idle Speed Setting 11-111
Intake Air Bypass Control System 11-139
Intake Air System Description 11-130
Intake Air Temperature Sensor 11-58
Intake Control System 11-135
Knock Sensor 11-83
Manifold Absolute Pressure Sensor (MAP) 11-54
Misfire Detected in One Cylinder 11-79
PGM-FI Main Relay 11-126
PGM-FI System Description 11-48
Positive Crankcase Ventilation System (PCV) 11-151
Power Steering Pressure Switch Signal 11-105
Primary Heated O2 Sensor 11-68
Random Misfire 11-82
Secondary Heated O2 Sensor 11-72
Starter Switch Signal 11-104
System Connectors 11-20
Tailpipe Emission 11-143
Three Way Catalytic Converter 11-143
Throttle Body 11-133
Throttle Cable 11-132
Throttle Position Sensor 11-64
Troubleshooting Procedures 11-32
Vacuum Connections 11-6
Vehicle Speed Sensor 11-86
Clutch/Flywheel
Clutch Disc Installation 12-10
Clutch Disc Removal/Inspection 12-8
Clutch Illustration Index 12-3
Clutch Master Cylinder Installation 12-5
Clutch Master Cylinder Removal 12-5
Clutch Pedal Adjustment 12-4
Clutch Special Tools 12-2
Flywheel Removal/Inspection 12-9
Pressure Plate Installation 12-10
Pressure Plate Removal/Inspection 12-7
Release Bearing Installation 12-11
Release Bearing Removal/Inspection 12-11
Slave Cylinder Installation 12-6
Slave Cylinder Removal 12-6
Manual Transmission
Back-Up Light Switch Test/Replacement 13-3
MT Countershaft Assembly Index 13-27
MT Countershaft Bearing Replacement 13-44
MT Countershaft Clearance Inspection 13-28
MT Countershaft Disassembly 13-30
MT Countershaft Inspection 13-31
MT Countershaft Reassembly 13-31
MT Differential Backlash Inspection (without ATTS) 13-37
MT Differential Bearing Outer Race Replacement 13-39
MT Differential Index 13-37
MT Differential Oil Seal Replacement 13-42
MT Differential Tapered Roller Bearing Preload Adjustment 13-40
MT Differential Tapered Roller Bearing Replacement 13-38
MT Final Driven Gear Replacement (without ATTS) 13-38
MT Gearshift Mechanism Overhaul 13-13
MT Housing Removal 13-19
MT Illustrated Index 13-14
MT Installation 13-12
MT Mainshaft / Countershaft Removal 13-21
MT Mainshaft Assembly Clearance Inspection 13-23
MT Mainshaft Assembly Index 13-22
MT Mainshaft Bearing/Oil Seal Replacement 13-44
MT Mainshaft Disassembly 13-24
MT Mainshaft Inspection 13-25
MT Mainshaft Reassembly 13-26
MT Mainshaft Thrust Clearances Adjustment 13-45
MT Oil 13-3
MT Removal 13-4
MT Reverse Idler Gear Removal 13-21
MT Reverse Shift Fork Clearance Inspection 13-20
MT Shift Arm Assembly Disassembly/Reassembly 13-17
MT Shift Arm Assembly Index 13-16
MT Shift Fork Clearance Inspection 13-34
MT Shift Fork Disassembly / Reassembly 13-33
MT Special Tools 13-2
MT Syncro Gear Inspection 13-36
MT Syncro Hub Inspection / Installation 13-35
MT Syncro Ring Inspection 13-36
MT Syncro Sleeve Inspection / Installation 13-35
MT Transmission Reassembly 13-48
Automatic Transmission
AT 2nd Clutch Pressure Switch Replacement 14-106
AT Accumulator Valve Body Disassembly/Inspection/Reassembly 14-149
AT Bearing Hub Bearing Replacement 14-157
AT Clutch Disassembly 14-164
AT Clutch Illustrated Index 14-162
AT Clutch Pressure Control Solenoid Valve A/B Assembly Replacement 14-105
AT Clutch Pressure Control Solenoid Valve A/B Assembly Test 14-104
AT Clutch Reassembly 14-167
AT Clutches 14-6
AT Component Locations 14-53
AT Countershaft Disassembly 14-155
AT Countershaft Inspection 14-154
AT Countershaft Reassembly 14-156
AT Description 14-3
AT Differential Backlash Inspection 14-172
AT Differential Bearing Replacement 14-173
AT Differential Carrier Replacement 14-173
AT Differential Components 14-172
AT Differential Tapered Roller Bearing Preload Adjustment 14-174
AT Electrical Troubleshooting Flowcharts 14-60
AT Electronic Control System 14-15
AT Gear Position Indicator Input Test 14-110
AT Gear Position Switch Replacement 14-108
AT Gear Position Switch Test 14-107
AT Hydraulic Control 14-20
AT Hydraulic Flow 14-24
AT Hydraulic Fluid Level Checking/Changing 14-122
AT Hydraulic System Road Test 14-118
AT Key Interlock Solenoid Test 14-111
AT Lock-Up Control Solenoid Valve Test/Replacement 14-102
AT Look-Up System 14-39
AT Main Valve Body Disassembly/Inspection/Reassembly 14-146
AT Mainshaft Disassembly/Reassembly 14-151
AT Mainshaft Inspection 14-152
AT Mainshaft/Countershaft Speed Sensor Replacement 14-106
AT Mode Switch Replacement 14-105
AT Oil Seals Removal/Installation 14-177
AT Parking Break Stop Adjustment/Inspection 14-181
AT Parking Pin Switch Test/Replacement 14-113
AT Power Flow 14-8
AT Regulator Valve Body Disassembly/Inspection/Reassembly 14-148
AT Right Side Cover 14-130
AT Right Side Cover Removal 14-136
AT Seal Rings Replacement 14-153
AT Secondary Shaft Disassembly/Reassembly 14-158
AT Secondary Shaft Idler Gear Bearing Replacement 14-161
AT Secondary Shaft Inspection 14-159
AT Servo Body Disassembly/Inspection/Reassembly 14-150
AT Shift Cable Adjustment 14-202
AT Shift Cable Replacement 14-203
AT Shift Control Solenoid Valve A Assembly Test/Replacement 14-102
AT Shift Control Solenoid Valve B/C Test/Replacement 14-103
AT Shift Lever Disassembly/Reassembly 14-201
AT Shift Lever Removal/Installation 14-200
AT Shift Lever/Sequential Sportshift Mode Mechanism 14-46
AT Shift Lock Solenoid Test/Replacement 14-112
AT Shift Lock/Reverse Lock Mechanism 14-200
AT Special Tools 14-2
AT Stall Speed Test 14-121
AT Symptom-to-Component Chart Hydraulic System 14-114
AT System to Component Chart Electrical System 14-57
AT Tapered Roller Bearing Outer Race Replacement 14-176
AT TCM Circuit Diagram 14-48
AT TCM Terminal Voltage/Measuring Conditions 14-50
AT Torque Converter Housing Bearings Countershaft Bearing Replacement 14-179
AT Torque Converter Housing Bearings Mainshaft Bearing/Oil Seal Replacement 14-178
AT Torque Converter Housing Bearings Secondary Shaft Bearing Replacement 14-179
AT Torque Converter Housing/Valve Body 14-134
AT Torque Converter Housing/Valve Body Removal 14-140
AT Torque Converter/Drive Plate 14-191
AT Transmission Cooler Flushing 14-198
AT Transmission Housing 14-132
AT Transmission Housing Bearings Removal/Installation 14-180
AT Transmission Housing Removal 14-138
AT Transmission Installation 14-192
AT Transmission Reassembly 14-182
AT Transmission Removal 14-125
AT Troubleshooting Procedures 14-54
AT Valve Assembly 14-143
AT Valve Body Repair 14-142
AT Valve Caps Description 14-144
ATF Cooler Hoses Connection 14-197
ATF Pump Inspection 14-145
ATTS (Active Torque Transfer System)
ATTS Circuit Diagram 15-8
ATTS Component Locations 15-3
ATTS Control Unit Replacement 15-64
ATTS Diagnostic Trouble Code Indication 15-14
ATTS DTC 11-14 Acceleration Sensor 15-20
ATTS DTC 16-18 Steering Angle Sensor 15-22
ATTS DTC 19 Steering Angel Sensor 15-25
ATTS DTC 21-24 Wheel Sensor 15-26
ATTS DTC 25 Wheel Sensor 15-28
ATTS DTC 29 Data Link Connector 15-30
ATTS DTC 32 Back-Up Light Switch 15-31
ATTS DTC 33-34 Manifold Absolute Pressure (MAP) Sensor 15-32
ATTS DTC 35 Reference Voltage 15-33
ATTS DTC 36 Engine Speed Pulse 15-34
ATTS DTC 41-43 PGM-FI Communication Line 15-35
ATTS DTC 45 ABS Down 15-37
ATTS DTC 51 Fail Safe Relay 15-38
ATTS DTC 52-53 Left and Right Shift Solenoids 15-40
ATTS DTC 54-56 Linear Solenoid 15-42
ATTS DTC 57-58 Oil Temperature Sensor 15-45
ATTS DTC 61-66 Oil Pressure Sensor 15-48
ATTS DTC 67-68 ATTS Unit (Moment Control Unit (MCU)) 15-50
ATTS DTC 71 Steering Angle Sensor 15-51
ATTS DTC 72 Different Diameter Tire 15-52
ATTS DTC 73-76 Yaw Rate Sensor 15-53
ATTS DTC 77 Ignition Voltage 15-55
ATTS DTC 78 ATTS Control Unit 15-56
ATTS DTC 79 ATTS Control Inhibition 15-57
ATTS Erasing the DTC 15-15
ATTS Extension Tube Oil Seal Replacement 15-69
ATTS Function Test 15-58
ATTS Lateral G Sensor Inspection 15-63
ATTS Left Side Cover Disassembly/Reassembly 15-71
ATTS Light Indicator Does Not Come On 15-17
ATTS Light Indicator Does Not Go Off (No DTC) 15-19
ATTS Memorizing the Steering Angle Sensor Neutral Position 15-59
ATTS Oil Filling/Replacement 15-65
ATTS Oil Inspection 15-64
ATTS Outline 15-5
ATTS Right Central Joint Clearance 15-73
ATTS Right Side Cover Disassembly/Reassembly 15-70
ATTS Solenoids Removal/Installation 15-73
ATTS Special Tools 15-2
ATTS Steering Angle Sensor Replacement 15-62
ATTS Terminal Arrangement 15-10
ATTS Troubleshooting Index 15-16
ATTS Troubleshooting Precautions 15-13
ATTS Unit Disassembly/Reassembly 15-68
ATTS Unit Installation 15-67
ATTS Unit Removal 15-66
ATTS Yaw Rate Sensor Replacement 15-63
Power Steering
Power Steering Component Locations Index 17-3
Power Steering Fluid Leaks 17-10
Power Steering Fluid Level Check 17-15
Power Steering Fluid Lines/Hoses Leakage Inspection 17-24
Power Steering Fluid Lines/Hoses Replacement 17-24
Power Steering Gear Box Disassembly 17-33
Power Steering Gear Box Installation 17-49
Power Steering Gear Box Reassembly 17-39
Power Steering Gear Box Removal 17-32
Power Steering General Troubleshooting 17-4
Power Steering Inspection and Adjustment Power Assist with Vehicle Parked 17-12
Power Steering Inspection and Adjustment Steering Operation 17-12
Power Steering Linkage and Gearbox 17-13
Power Steering Noise and Vibration 17-8
Power Steering Pump Belt 17-14
Power Steering Pump Disassembly 17-26
Power Steering Pump Inspection 17-27
Power Steering Pump Pressure Check 17-16
Power Steering Pump Reassembly 17-29
Power Steering Pump Replacement 17-25
Power Steering Rack Guide Adjustment 17-15
Power Steering Special Tools 17-2
Power Steering Troubleshooting 17-4
Steering Column Inspection 17-22
Steering Column Lock Replacement 17-23
Steering Column Removal/Installation 17-21
Steering Wheel Disassembly/Reassembly 17-19
Steering Wheel Installation 17-20
Steering Wheel Removal 17-18
Driveshafts/Suspension
Camber Wheel Alignment 18-5
Caster Wheel Alignment 18-4
Driveshafts Disassembly 16-6
Driveshafts Inspection 16-3
Driveshafts Installation 16-13
Driveshafts Reassembly 16-8
Driveshafts Removal 16-3
Driveshafts Special Tools 16-2
Front Ball Joint Boot Replacement 18-19
Front Damper Disassembly/Inspection 18-21
Front Damper Installation 18-22
Front Damper Reassembly 18-22
Front Damper Removal 18-20
Front Knuckle/Hub Replacement 18-13
Front Suspension Arms Removal/Installation (with ATTS) 18-10
Front Suspension Arms Removal/Installation (without ATTS) 18-9
Front Toe Inspection/Alignment 18-6
Intermediate Shafts Disassembly 16-16
Intermediate Shafts Installation 16-19
Intermediate Shafts Reassembly 16-17
Intermediate Shafts Removal 16-15
Lower Ball Joint Boot Replacement (ATTS Only) 18-19
Radius Rod Bushing Replacement (ATTS Only) 18-20
Rear Ball Joint Boot Replacement 18-28
Rear Damper Disassembly/Inspection 18-29
Rear Damper Installation 18-30
Rear Damper Reassembly 18-29
Rear Damper Removal 18-28
Rear Hub Bearing Unit Replacement 18-26
Rear Toe Inspection/Alignment 18-7
Suspension Arms Front Installation (with ATTS) 18-12
Suspension Arms Front Installation (without ATTS) 18-11
Suspension Arms Rear Installation 18-25
Suspension Arms Rear Removal/Inspection 18-24
Suspension Component Location Index 18-3
Suspension Special Tools 18-2
Turning Angle Inspection 18-7
Wheel Hub Bearing End Play 18-8
Wheel Hub Wheel Runout 18-8
Brakes
Brake Bleeding 19-7
Brake Booster Inspection 19-16
Brake Booster Removal/Installation 19-13
Brake Hose Replacement 19-22
Brake Hoses/Lines Inspection/Torque Specifications 19-21
Brake Pedal Adjustment/Inspection 19-5
Brake System Indicator 19-8
Brake System Rubber Parts and Brake Booster 19-4
Brakes Component Location Index 19-3
Brakes Special Tools 19-2
Front Brake Caliper Disassembly/Reassembly 19-12
Front Brake Disc Runout Inspection 19-11
Front Brake Disc Thickness and Parallelism Inspection 19-11
Front Brake Pads Inspection/Replacement 19-9
Master Cylinder Inspection 19-14
Master Cylinder Pushrod Clearance Adjustment 19-14
Master Cylinder Removal/Installation 19-13
Parking Brake Cable Inspection and Replacement 19-23
Parking Break Inspection/Adjustment 19-6
Rear Brake Caliper Disassembly/Reassembly 19-20
Rear Brake Disc Runout Inspection 19-19
Rear Brake Disc Thickness and Parallelism Inspection 19-19
Rear Brake Pads Inspection and Replacement 19-17
Anti-lock Brake System (ABS)
ABS Circuit Diagram 19-32
ABS Component Locations 19-27
ABS Control Unit Replacement 19-64
ABS Control Unit Terminal Arrangement 19-34
ABS Diagnostic Trouble Code (DTC) Indication (SCS Mode) 19-39
ABS DTC 11, 13, 15, 17 Wheel Sensor (Open/Short to Body Ground/Short to Power) 19-46
ABS DTC 12, 14, 16, 18 Wheel Sensor (Electrical Noise/Intermittent Interruption) 19-47
ABS DTC 21-24 Pulser 19-48
ABS DTC 31-38 Solenoid 19-49
ABS DTC 41-44 Wheel Lock 19-52
ABS DTC 51 Motor Lock 19-53
ABS DTC 52 Motor Stuck OFF 19-54
ABS DTC 53 Motor Stuck ON 19-57
ABS DTC 54 Fail-Safe Relay 19-59
ABS DTC 61,62 Ignition Voltage 19-61
ABS DTC 71 Different Diameter Tire 19-62
ABS DTC 81 Central Processing Unit (CPU) 19-62
ABS DTC Erasure (MES Mode) 19-40
ABS Features/Construction 19-28
ABS Indicator Light Does Not Come On 19-42
ABS Indicator Light Does Not Go Off (No DTC) 19-44
ABS Modulator Unit Removal/Installation 19-63
ABS Operation 19-29
ABS Pulsers/Wheel Sensors Inspection 19-64
ABS Special Tools 19-26
ABS Troubleshooting Index 19-41
ABS Troubleshooting Precautions 19-37
ABS Wheel Sensor Replacement 19-65
Body
Doors Index 20-2
Emblems Installation 20-85
Exterior Component Location Index 20-63
Frame Repair Chart 20-88
Interior Component Location Index 20-40
Mirrors Index 20-13
Moonroof Index 20-13
Opener Cable/Opener and Latch Component Location Index 20-76
Quarter Glass 20-17
Rear Window 20-17
Seats Component Location Index 20-53
Sub-Frame 20-86
Windshield 20-17
Wiper and Washer 20-76
Air Conditioning
AC Blower Motor 22-12
AC Blower Motor Speed 22-10
AC Blower Unit Replacement/Overhaul 22-39
AC Charging 22-53
AC Circuit Diagram 22-6
AC Compressor 22-27
AC Compressor Belt Adjustment 22-61
AC Compressor Clutch Inspection 22-57
AC Compressor Clutch Overhaul 22-58
AC Compressor Illustrated Index 22-56
AC Compressor Relief Valve Replacement 22-60
AC Compressor Replacement 22-54
AC Compressor Thermal Protector Replacement 22-60
AC Condenser Replacement 22-62
AC Description 22-8
AC Evacuation 22-52
AC Evaporator Overhaul 22-41
AC Evaporator Replacement 22-40
AC Illustrated Index 22-3
AC Leak Test 22-53
AC Mode Control Motor 22-15
AC Mode Control Motor Replacement 22-35
AC Mode Control Motor Test 22-35
AC Performance Test 22-48
AC Pressure Test Chart 22-50
AC Recirculation Control Motor 22-17
AC Recirculation Control Motor Replacement 22-36
AC Recirculation Control Motor Test 22-36
AC Recovery 22-51
AC Relays Test 22-38
AC Service Tips and Precautions 22-46
AC Special Tools 22-2
AC System 22-30
AC System Torque Specifications 22-47
AC Troubleshooting Symptom Chart 22-9
AC Wiring/Connector Locations 22-5
Both Fans 22-26
Condenser Fan 22-22
Heater Control Panel Input/Output Signals 22-33
Heater Control Panel Overhaul 22-34
Heater Control Panel Replacement 22-34
Heater Fan Switch Test 22-37
Heater Unit Overhaul 22-44
Heater Unit Replacement 22-42
Radiator Fan 22-19
Radiator Fan Switch 22-25
Temperature Control Adjustment 22-45
Electrical/Fuses/Relays
Back-up Lights 23-82
Battery 23-49
Brake Lights 23-80
Ceiling/Spotlight 23-94
Clock 23-143
Connector Identification Wire Harness Routing 23-10
Courtesy Lights 23-95
Dash Lights Brightness Control System 23-90
Daytime Running Lights Control System (Canada) 23-73
Electrical Accessory Socket 23-166
Electrical Five-step Troubleshooting 23-5
Electrical Ground Distribution 23-45
Electrical Special Tools 23-2
Electrical Troubleshooting Tips and Precautions 23-3
Electrical Wire Color Codes 23-5
Engine Oil Pressure Indicator Flasher System 23-137
Entry Light Control System 23-97
Fuse/Relay Box (Under-Dash) 23-40, 48
Fuse/Relay Box (Under-Hood) 23-38
Fuses 23-38
Gauge Assembly 23-58
Headlights 23-76
High Mount Brake Light 23-81
Horns 23-153
Ignition Switch 23-56
Immobilizer System 23-189
License Plate Light 23-79
Lighting System 23-68
Lights-On Reminder 23-137
Moonroof 23-163
Multiplex Control System 23-100
Power Distribution 23-42
Power Door Locks 23-125
Power Mirrors 23-168
Power Relays 23-51
Power Windows 23-112
Rear Window Defogger 23-158
Relay and Control Unit Locations (Dashboard) 23-7
Relay and Control Unit Locations (Door) 23-9
Relay and Control Unit Locations (Engine) 23-6
Sear Heaters (Canada) 23-177
Side Marker Lights, Front 23-78
Stereo Sound System 23-144
Taillights 23-79
Trunk Light 23-95
Turn Signal Lights 23-85
Turn Signal/Hazard Flasher System 23-85
Vehicle Speed Sensor (VSS) 23-65
Wiper/Washer Electrical 23-180
Supplemental Restraint System (SRS)
Airbag Disconnecting Connectors 24-18
Airbag Disposal
Airbag Handling and Storage 24-14
SRS Backprobing Spring-Loaded Lock Connectors 24-16
SRS Cable Reel Replacement 24-61
SRS Circuit Diagram 24-13
SRS Component/Wiring Locations Index 24-11
SRS Description 24-12
SRS Diagnostic Trouble Code (DTC) Chart 24-23
SRS Drivers Airbag Replacement 24-55
SRS Erasing the DTC Memory 24-22
SRS Flowcharts 24-26
SRS Front Passengers Airbag Replacement 24-57
SRS General Precautions 24-14
SRS Indicator Light Wire Connections 24-25
SRS Inspection After Deployment 24-15
SRS Reading the DTC 24-20
SRS Self-diagnostic Procedures 24-20
SRS Special Tools 24-10
SRS Spring-Loaded Lock Connector 24-17
SRS Spring-Loaded Lock Connector with Built-in Short Contact 24-17
SRS Steering Related Precautions 24-19
SRS Troubleshooting intermittent Failures 24-22
SRS Unit Precautions 24-15
SRS Unit Replacement 24-65
SRS Wiring Precautions 24-16
Torque Specification/Torque Sequences
Alternator 5-4
Alternator Bracket 5-10
Balancer Gear Case 8-3
Bearing Cap Bridge Bolts 7-3
Camgears 6-12
Camshaft Holder/Holder Plates 6-33
Center Beam 5-6
Crankpulley 6-12
Cylinder Head Bolts Loosening Sequence 6-27
Cylinder Head Bolts Torque/Sequence 6-43
Exhaust Header 9-3
Exhaust Pipe/Muffler 9-4,9-5
Flywheel Removal Sequence (A/T) 7-7
Flywheel Torque/Sequence 7-7
Intake Manifold 9-2
Main Bearing Cap Loosening Sequence 7-13
Motor Mounts 5-11,5-12,5-13,5-14
Oil Pan Torque/Sequence 7-30
Oil Pump 8-13
PS Bracket 5-10
PS Pump 5-4
Stiffener 5-10
Thermostat Housing 10-7
Throttle Body 9-2
Valve Adjusting Screw Locations 6-9
Valve Cover Torque/Sequence 6-46
Water Pump 10-9
04-21-2004, 12:34 PM
#6
Join Date: Aug 2003
Location: Pembroke Pines, FL, usa
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Re: Helms Manual Index - 5th Generation Complete (Revi-Ra)
Nice Job man. I always found it a chore to find anything directly in my Helms. This makes things easier. Mods, can we possibly get this stickied?
04-21-2004, 01:32 PM
#7
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Re: Helms Manual Index - 5th Generation Complete (ludenutz)
Yeah, it took a long time but well worth it in my opinion. I cant stand running throught my Helm pages with greasy *** hands trying to find info. At least this will make the searching shorter.
Im gonna be adding more bolt/torque numbers as i find more that are needed.
Im gonna be adding more bolt/torque numbers as i find more that are needed.
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04-21-2004, 08:25 PM
#11
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Join Date: Nov 2002
Location: northern DRUNKit, ma
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Re: Helms Manual Index - 5th Generation Complete (eric416)
http://www.helminc.com or http://www.helmsinc.com i forget which, one of those works
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