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Intake cam gear bolt broke

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Old 03-09-2010, 01:43 PM
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Default Intake cam gear bolt broke

okay, long story short. i'm replacing my timing belt and accidentally over-torqued the intake cam gear bolt and the bolt broke off. now half of the bolt is inside the cam shaft.

- what do i need to do to be able to take out the bolt inside the cam shaft?
- how much does a replacement bolt usually cost?
Old 03-09-2010, 01:47 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Replacement bolts are probably cheap -- not sure what you can do about that camshaft, though. IDK if it's a good idea to try to drill it out. Maybe PB and vice grips if there's some thread sticking out. You may also be able to weld a nut onto what's left of the bolt and grab it with a socket wrench. GL.
Old 03-09-2010, 01:55 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

What engine specs?

maybe its a good time for a camshaft upgrade?
Old 03-09-2010, 01:56 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Originally Posted by GagnarTheUnruly
Replacement bolts are probably cheap -- not sure what you can do about that camshaft, though. IDK if it's a good idea to try to drill it out. Maybe PB and vice grips if there's some thread sticking out. You may also be able to weld a nut onto what's left of the bolt and grab it with a socket wrench. GL.
theres no thread sticking out, so no go on the PB and vice grip idea. and i'm also debating if i should try to drill it out or just try to find another used cam shaft or something.
Old 03-09-2010, 01:57 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Originally Posted by Hatorade
What engine specs?

maybe its a good time for a camshaft upgrade?
- 1999 B18B1
- all stock
- 165k miles
Old 03-09-2010, 01:59 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

I'd just get new a new cam. I bet you could find used LS cams super cheap. Going aftermarket might not be worth it for you if you're keeping her stock.
Old 03-09-2010, 02:00 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Originally Posted by 88aeFC3S
- 1999 B18B1
- all stock
- 165k miles
i'm sure it will be easier to just buy a used camshaft. stock ones are everywhere and in low demand.

alternatively, you could grab the Crower 62402 which will give about 10hp and stronger top end. they run around $300 i believe
Old 03-09-2010, 02:04 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Check on craigslist for some stock cams. Most guys will eventually throw in the bolt for the camshaft. the replacement bolt should be under 10.00. I paid almost 9 bucks for a tensioner bolt from the dealer.
I could be wrong but I think the cam bolt is tq down to 45 ft lbs.
Old 03-09-2010, 02:16 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Remove cam and take it to a machine shop and have them remove whats left ot the bolt or get a used one which ever is most cost effective for you.
Old 03-09-2010, 02:16 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Originally Posted by GagnarTheUnruly
I'd just get new a new cam. I bet you could find used LS cams super cheap. Going aftermarket might not be worth it for you if you're keeping her stock.
yeah, im not planning to upgrade the head any time soon. i just need to get my car running...
Old 03-09-2010, 02:16 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

happened to me before, used this and it came right out

Old 03-09-2010, 02:18 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

^ doesn't he have to drill a hole into the busted bolt? Then hammer that in right?
Old 03-09-2010, 02:21 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Originally Posted by HondaPartsHero
happened to me before, used this and it came right out

yeah, someone on another forum also suggested that idea too. where could i find one of those tho...maybe advance?
Old 03-09-2010, 02:43 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Originally Posted by dntnedvtec
^ doesn't he have to drill a hole into the busted bolt? Then hammer that in right?
i think you drill a hole in the middle of the broken bolt then run the extractor in the hole. since it reverve pitched, it grabs the bolt and spins it out.

i just dont wanna **** up the threads inside the cam...
Old 03-09-2010, 08:57 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

You should be okay, just dont drill the hole at an angle. Drill her straight. using the smallest drill to mate witht he extractor. Go from there.
Old 03-09-2010, 09:04 PM
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Default Re: NEED HELP, INTAKE CAM GEAR BOLT BROKE

Originally Posted by dntnedvtec
You should be okay, just dont drill the hole at an angle. Drill her straight. using the smallest drill to mate witht he extractor. Go from there.
thanks man. if i dont trust myself doing it, then i think ima just take it to a local machine shop to drill it out...

Last edited by 88aeFC3S; 03-10-2010 at 08:05 AM.
Old 03-10-2010, 11:36 AM
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Default Re: Intake cam gear bolt broke

problem solved!!

carefully used EASY OUT and the bolt came out...
Old 03-10-2010, 12:07 PM
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Default Re: Intake cam gear bolt broke

BTW, LS cam bolts are 12mm (Vtec - 14mm) so they have lower torque specs and the bolts break much much easier.
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